Broach tool rake face with a tailored surface topography

1. A method for manufacturing a broach tool comprising:

identifying an application regime for which a tailored surface topography is to be used;

determining the tailored surface topography for the application regime, the tailored surface topography including a combination of depressed wells, microchannels, grooves, pockets, dimples, pyramids, and ovals to be formed in a broach tool rake face of the broach tool and selected to control a coefficient of friction between the broach tool rake face and a workpiece;

selecting an appropriate processing method to form the tailored surface topography in the broach tool rake face; and

forming the tailored surface topography in the broach tool rake face using the processing method.

2. The method as recited in claim 1 , further comprising:

identifying a high speed, low load application regime relationship.

3. The method as recited in claim 1 , further comprising:

identifying a high-medium speed and medium load application regime relationship.

4. The method as recited in claim 1 , further comprising:

identifying a low-medium speed and high load application regime relationship.

5. The method as recited in claim 1 , further comprising:

determining a shape factor for the tailored surface topography.

6. The method as recited in claim 1 , further comprising:

determining a pitch, pattern design for the tailored surface topography.

7. The method as recited in claim 1 , further comprising:

determining an orientation for the tailored surface topography.

8. The method as recited in claim 1 , further comprising:

selecting a high energy deposition method to form the tailored surface topography.

9. The method as recited in claim 8 , further comprising:

selecting a cold spray method to form the tailored surface topography.

10. The method as recited in claim 8 , further comprising:

selecting a kinetic metallization method to form the tailored surface topography.

11. The method as recited in claim 8 , further comprising:

selecting a plasma deposition method to form the tailored surface topography.

12. The method as recited in claim 8 , further comprising:

selecting an electron-beam based method to form the tailored surface topography.

13. The method as recited in claim 1 , further comprising:

alternating between subtractive and additive processing methods to form the tailored surface topography.

14. The method as recited in claim 1 , further comprising:

determining a density and a distribution of the pockets as a function of the broach tool speed based on the application regime.

15. The method as recited in claim 1 , further comprising:

determining at least one shape of the pockets based on the application regime and the processing method.