Oil field process control system
An oil field process control system including a field versatile control gateway component that interfaces with a plurality of field devices using a broad range of hardwired and wireless protocols, offering in-the-field monitoring and control of each of the field devices and communicates with a remote central control room, exchanging data between the control room and the field using a multiplexed protocol that offers high data speeds and bandwidth, enabling a significant reduction of the amount of wiring, and conduits and other infrastructure expenses that would otherwise be incurred for such a highly reliable communications system.
1. A field versatile control gateway (FVCG) operable to communicate with control equipment within a remote CCR and/or PIB and adapted to interface with a plurality of field devices that constitute a process control system, the FVCG comprising a microprocessor, memory, routing database, routing module, protocol translator, wireless interface card and antenna;
wherein the FVCG provides for control-in-the-field capabilities, and
wherein the FVCG communicates with field devices using one or more protocols selected from the group consisting of 4-20 mA, Fieldbus Foundation H1, on/off interface, wireless, serial, and EI, and
wherein the FVCG provides for multiplexed communication of data between the FVCGs and a central control location via one or more of a hardwired HSL protocol, a wireless connection, or a hardwired HSL protocol and wireless connection, and
wherein the routing database and routing module routes data between the field devices and the FVCG microprocessor and between the FVCG microprocessor and a remote CCR and/or PIB,
wherein the protocol translator converts field device data from 4-20 mA, Fieldbus Foundation H1, serial, EI and on/off interface protocols into HSL protocol for communication with the remote CCR and/or PIB
wherein the FVCG monitors smart field device self-diagnostics and applies the monitored diagnostics to the FVCG control-in-the-field capabilities, and
wherein the control equipment within the CCR and/or PIB monitors the FVCG status and determines whether to allow the FVCG to continue control-in-the-field, or whether to transfer control functions back to the control equipment within the CCR and/or PIB.
2. The FVCG of claim 1 , wherein power for the operation of the FVCG is supplied by a plurality of power distribution nodes,
the power distribution nodes are supplied by power from a power conditioning unit with uninterruptible power supply (UPS) backup, and
the power conditioning unit is supplied by power from a utility power source with a backup from an onsite electrical generator.
3. The field versatile control gateway (FVCG) of claim 1 , wherein the FVCG provides the ability to configure user-defined safety system degradation states used within the safety system voting, based upon the smart field device self-diagnostics and the risk associated with the specific safety instrument function (SIF).
4. The field versatile control gateway (FVCG) of claim 1 ,
wherein the FVCG provides a time stamp of each smart field device self-diagnostic fault with a clock synchronized with the plant-wide ESD system,
wherein the FVCG communicates the presence of detected faults to the central ESD system, to the DCS and/or to a local control panel, and
wherein the FVCG collects the elapsed time when device faults are present and wherein the FVCG may be configured to take the related process to a safe state after a defined length of time during which a device (or combination of devices) is in the degraded or fault state.