Method and systems for controlling microorganisms and turbidity in retort cooling water using an aqueous ozone solution
Methods and systems for treating cooling water of a retort are described. The methods and systems generate an aqueous ozone solution and combine the aqueous ozone solution with the cooling water. The methods and systems provide a safe, economical, easy to handle, and environmentally friendly solution for maintaining a retort cooling water system. The systems and methods herein remove contaminates from the cooling water, supply a continuous sanitizer created on-site, reduce the need for additional chemicals, and reduce the labor costs attributed to maintaining the retort cooling water system.
1. A method for maintaining retort cooling water, comprising:
forming an aqueous ozone solution;
directing the aqueous ozone solution to a retort cooling water system containing cooling water;
combining the aqueous ozone solution into the cooling water;
circulating the cooling water through the retort cooling water system;
overflowing a holding tank of the retort cooling water system; and,
draining a portion of the cooling water from the holding tank.
2. The method according to claim 1 , further comprising directing the aqueous ozone solution to a cold water holding tank of the retort cooling water system, the cold water holding tank containing an amount of the cooling water, and mixing the aqueous ozone solution with the cooling water in the cooling water holding tank.
3. The method according to claim 1 , further comprising directing the aqueous ozone solution to a cold water holding tank of the retort cooling water system, the cold water holding tank containing an amount of the cooling water, combining the aqueous ozone solution into the cooling water, overflowing the cold water holding tank, and draining a portion of the cooling water from the cold water holding tank.
4. The method according to claim 1 , further comprising maintaining a coliform count of the cooling water to less than 100 coliform units.
5. The method according to claim 1 , further comprising directing the aqueous ozone solution to a cold water holding tank of the retort cooling water system, the cold water holding tank containing an amount of the cooling water, combining the aqueous ozone solution with the cooling water in the cooling water holding tank, directing the mixture of the aqueous ozone solution and the cooling water to a retort, and spraying or applying the mixture on to cans in the retort.
6. The method according to claim 1 , further comprising directing the aqueous ozone solution to a cold water holding tank of the retort cooling water system, the cold water holding tank containing an amount of the cooling water, providing a weir in the cold water holding tank, overflowing the weir in the cold water holding tank, and draining a portion of the cooling water from the cold water holding tank to remove flocculates, contaminants, minerals, soaps, or combinations thereof.
7. The method according to claim 1 , further comprising circulating the aqueous ozone solution through the cold water holding tank, through a retort supply line, through a retort, through a hot water tank return line, thorough a hot water holding tank, through a cooling tower supply line, through a cooling tower, through a cooling tower return line, and back to the cold water holding tank.
8. The method according to claim 1 , further comprising positioning the weir to set an approximate maximum level of fluid in the cold water holding tank, and engaging the weir to a drain.
9. A method of maintaining a cooling a retort system, comprising:
forming an aqueous ozone solution;
directing the aqueous ozone solution to a cold water holding tank, the cold water holding tank containing an amount of cold water;
mixing the cold water with the aqueous ozone solution to form ozonated cold water;
directing the ozonated cold water to a retort system;
cooling cans with the ozonated cold water in the retort system, whereby the ozonated cold water is heated;
directing the heated ozonated water to a hot water holding tank;
directing the heated ozonated water from the hot water holding tank to a cooling tower for cooling;
cooling the heated ozonated water;
directing the cooled ozonated water to the cold water holding tank; and,
draining a portion of the cooled ozonated water from the cold water holding tank.
10. A retort cooling water system, comprising:
a cold water holding tank, comprising a weir fluidically engaged to a drain;
a hot water holding tank fluidically connecting to a retort;
a cooling tower;
a cooling tower supply line fluidically connecting the hot water holding tank and the cooling tower;
a cooling tower return line fluidically connecting the cooling tower to the cold water holding tank;
an aqueous ozone solution generator; and,
wherein the aqueous ozone solution generator supplies aqueous ozone solution to the cold water holding tank.
11. The retort cooling water system according to claim 10 , wherein the system is engaged to a retort that sterilizes cans.
12. The retort cooling water system according to claim 10 , wherein the system comprises an aqueous ozone solution supply line fluidly connecting the aqueous ozone generator and the cold water tank.
13. The retort cooling water system according to claim 10 , wherein the ozone generator regulates an ORP of water in the system to maintain an ORP of approximately 250-450 millivolt.
14. The retort cooling water system according to claim 10 , wherein the ozone generator regulates an ORP of water in the system to maintain an ORP of approximately 250-350 millivolt.
15. The retort cooling water system according to claim 10 , further comprising a blower system engaged to the cold water holding tank to direct water toward to the weir.
16. The retort cooling water system according to claim 10 , further comprising a paddle system in the cold water holding tank to direct water toward to the weir.
17. The retort cooling water system according to claim 10 , wherein the aqueous ozone solution generator supplies aqueous ozone solution directly to the retort or to a retort supply line.
18. The retort cooling water system according to claim 10 , wherein the weir is positioned at an upper portion of the cold water holding tank.
19. The retort cooling water system according to claim 10 , wherein the weir sets an approximate upper level for fluid in the cold water holding tank.
20. The retort cooling water system according to claim 10 , wherein the weir drains an overflow of fluid from the cold water holding tank.
21. A retort cooling water system, comprising:
a cold water holding tank, comprising a weir fluidically connecting to a drain;
a hot water holding tank fluidically connecting to the cold water holding tank via a valve or opening between the cold water holding tank and the hot water holding tank;
a retort;
a retort supply line fluidically connecting the retort and the cold water holding tank;
a hot water tank return line fluidically connecting the retort and the hot water holding tank;
a cooling tower;
a cooling tower supply line fluidically connecting the hot water holding tank and the cooling tower;
a cooling tower return line fludically connecting the cooling tower and the cold water holding tank; and,
an aqueous ozone solution generator fludically engaged to the system to provide the system with aqueous ozone solution.