IP Library Granted Patent US 9,630,142
Granted Patent B2
US 9,630,142 · App. 14/212,398 · Granted Apr 25, 2017

Toroidal plasma abatement apparatus and method

Inventors: Xing Chen (Lexington, MA); Ilya Pokidov (North Reading, MA); Feng Tian (Salem, NH); Ken Tran (North Chelmsford, MA); David Lam (Fitchburg, MA); Kevin W. Wenzel (Belmont, MA)
Assignee: MKS Instruments, Inc.
B01D53/76B01D53/323H01J37/32339H01J37/32357H01J37/32449H01J37/32458H01J37/32844H01J37/32935H05H1/46B01D2257/2064H05H2001/4667H05H2245/121Y02C20/30
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Quick Facts
Patent No.
US 9,630,142
App. No.
14/212,398
Granted
Apr 25, 2017
Kind
B2
Abstract

An apparatus for abatement of gases is provided. The apparatus includes a toroidal plasma chamber having a plurality of inlets and an outlet, and at least one chamber wall. One or more magnetic cores are disposed relative to the toroidal plasma chamber. The plasma chamber confines a toroidal plasma. A second gas inlet is positioned on the toroidal plasma chamber between a first gas inlet and the gas outlet at a distance d from the gas outlet, such that a toroidal plasma channel volume between the first gas inlet and the second gas inlet in the is substantially filled by the inert gas, the distance d based on a desired residence time of the gas to be abated.

Claims (15)

1. An apparatus for abatement of gases, the apparatus comprising:

a toroidal plasma chamber having a first gas inlet receiving an inert gas for ignition into a plasma, a second gas inlet receiving a gas to be abated, a gas outlet, and at least one chamber wall for containing the gases;

one or more magnetic cores disposed relative to the toroidal plasma chamber such that the toroidal plasma chamber passes through each of the one or more magnetic cores; and

a primary winding coupled to the one or more magnetic cores; and

an RF power supply coupled to the primary winding for delivering power to a toroidal plasma,

the toroidal plasma chamber confining the toroidal plasma along a plane extending through the toroidal plasma chamber,

wherein the second gas inlet is positioned between the first gas inlet and the gas outlet at a distance d from the gas outlet along the plane such that a first toroidal plasma channel volume between the first gas inlet and the second gas inlet in the toroidal plasma chamber is substantially filled by the inert gas and a second toroidal plasma channel volume between the second gas inlet and the gas outlet is substantially filled with the gas to be abated, the distance d based on a desired residence time of the gas to be abated, wherein the RF power supply is configured to deliver a constant plasma current through the first plasma channel volume and the second plasma channel volume, wherein the second gas inlet is oriented at an acute angle to the plane, and wherein the distance d is approximately 2 to 5 inches.

2. The apparatus of claim 1 , wherein the second gas inlet is a series of selectable gas inlet ports positioned along the toroidal plasma chamber.

3. The apparatus of claim 1 , wherein the gas to be abated is mixed with one or more reactant gases prior to entering the toroidal plasma chamber.

4. The apparatus of claim 3 , wherein the one or more reactant gases mixed with the gas to be abated is a water vapor.

5. The apparatus of claim 1 , further comprising a sensor positioned relative to the gas outlet and configured to monitor an emission from the toroidal plasma chamber.

6. The apparatus of claim 5 , wherein the sensor comprises an optical and/or an infrared sensor.

7. The apparatus of claim 1 , wherein the gas to be abated received by the second gas inlet is a chlorine compound.

8. The apparatus of claim 1 , wherein the gas to be abated received by the second gas inlet is a perfluorocarbon compound.

9. The apparatus of claim 8 , wherein the perfluorocarbon compound received by the second gas inlet includes carbon tetrafluoride.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 063009/0001 →
RELEASE OF SECURITY INTEREST Recorded Aug 24, 2022
From: BARCLAYS BANK PLC
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
Reel/Frame 062739/0001 →
SECURITY INTEREST Recorded Aug 19, 2022
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION; ELECTRO SCIENTIFIC INDUSTRIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061572/0069 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE U.S. PATENT NO.7,919,646 PREVIOUSLY RECORDED ON REEL 048211 FRAME 0312. ASSIGNOR(S) HEREBY CONFIRMS THE PATENT SECURITY AGREEMENT (ABL). Recorded Jan 14, 2021
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 055668/0687 →
PATENT SECURITY AGREEMENT (ABL) Recorded Feb 1, 2019
From: ELECTRO SCIENTIFIC INDUSTRIES, INC.; MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC, AS COLLATERAL AGENT
Reel/Frame 048211/0312 →
RELEASE OF SECURITY INTEREST Recorded Feb 1, 2019
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
Reel/Frame 048226/0095 →
SECURITY AGREEMENT Recorded May 4, 2016
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: DEUTSCHE BANK AG NEW YORK BRANCH
Reel/Frame 038663/0265 →
SECURITY AGREEMENT Recorded May 4, 2016
From: MKS INSTRUMENTS, INC.; NEWPORT CORPORATION
To: BARCLAYS BANK PLC; BARCLAYS BANK PLC
Reel/Frame 038663/0139 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2014
From: CHEN, XING; POKIDOV, ILYA; TIAN, FENG; TRAN, KEN; LAM, DAVID; WENZEL, KEVIN W
To: MKS INSTRUMENTS, INC.
Reel/Frame 033324/0663 →
Continuity (2)
Provisional Application 61783360 · Mar 14, 2013
Related Publication 20140262746A1 · Sep 18, 2014