Portable containment system for hazardous or other materials
A method includes wrapping one or more pieces of fabric around at least one piece of shape memory material. The method also includes attaching outer edges of the one or more pieces of fabric to other portions of the one or more pieces of fabric. The method further includes depositing liquid-impervious material onto the one or more pieces of fabric to form free-standing flexible walls and a floor of a containment structure. The floor is formed seamlessly with the walls. The wrapping could include attaching a bottom of the at least one piece of shape memory material to the one or more pieces of fabric at locations spaced apart from the outer edges of the one or more pieces of fabric. The wrapping could also include attaching sides of the at least one piece of shape memory material to the one or more pieces of fabric.
1. An apparatus comprising:
a containment structure comprising a floor and free-standing flexible walls, the floor comprising one or more pieces of fabric, the free-standing flexible walls comprising at least one piece of shape memory material;
wherein the one or more pieces of fabric wrap around the at least one piece of shape memory material such that (i) the one or more pieces of fabric encircle the at least one piece of shape memory material and (ii) the floor does not extend beyond the free-standing flexible walls;
wherein outer edges of the one or more pieces of fabric are attached to other portions of the one or more pieces of fabric;
wherein liquid-impervious material is located on the one or more pieces of fabric; and
wherein the floor is seamless with the free-standing flexible walls.
2. The apparatus of claim 1 , wherein liquid-impervious material is located on a bottom side of the one or more pieces of fabric to protect an underside of the containment structure.
3. The apparatus of claim 1 , wherein the outer edges of the one or more pieces of fabric are attached to the other portions of the one or more pieces of fabric by liquid-impervious material.
4. The apparatus of claim 1 , wherein the free-standing flexible walls are configured to be repeatedly depressed and to return substantially to their pre-depressed shape.
5. The apparatus of claim 1 , wherein the containment structure is configured to be rolled up without removing any portion of the free-standing flexible walls.
6. The apparatus of claim 1 , wherein:
the one or more pieces of fabric comprise felt;
the liquid-impervious material comprises polyurea; and
the at least one piece of shape memory material comprises at least one piece of memory foam.
7. The apparatus of claim 1 , wherein the outer edges of the one or more pieces of fabric are attached to a top surface of the one or more pieces of fabric.
8. The apparatus of claim 1 , wherein each individual piece of fabric that is wrapped around an associated piece of the shape memory material contacts all sides of the associated piece of shape memory material such that the individual piece of fabric defines a space in which the associated piece of shape memory material is located.
9. The apparatus of claim 1 , further comprising:
multiple tabs located at one end of the containment structure, each tab comprising liquid-impervious material on one or more additional pieces of fabric, the tabs defining openings configured to receive fingers of a forklift.
10. The apparatus of claim 1 , further comprising:
one or more handles, each handle connected to the containment structure and sealed to the containment structure using liquid-impervious material.
11. The apparatus of claim 1 , wherein the one or more pieces of fabric are attached to a bottom and to sides of the at least one piece of shape memory material.
12. The apparatus of claim 11 , wherein the one or more pieces of fabric are attached to the bottom and to the sides of the at least one piece of shape memory material by liquid-impervious material.
13. An apparatus comprising:
a containment structure comprising a floor and free-standing flexible walls, the floor comprising one or more pieces of fabric, the free-standing flexible walls comprising multiple pieces of shape memory material, each piece of shape memory material having a cross-section defining multiple sides of the piece of shape memory material;
wherein the one or more pieces of fabric wrap around the multiple pieces of shape memory material such that (i) the one or more pieces of fabric encircle each piece of shape memory material and contact the multiple sides of each piece of shape memory material and (ii) the floor does not extend beyond the free-standing flexible walls;
wherein at least one of the sides of each piece of shape memory material is attached to the one or more pieces of fabric inward from outer edges of the one or more pieces of fabric;
wherein the outer edges of the one or more pieces of fabric are attached to other portions of the one or more pieces of fabric;
wherein liquid-impervious material is located on the one or more pieces of fabric; and
wherein the floor is seamless with the free-standing flexible walls.
14. The apparatus of claim 13 , wherein:
the one or more pieces of fabric comprise felt;
the liquid-impervious material comprises polyurea; and
the multiple pieces of shape memory material comprise multiple pieces of memory foam.
15. The apparatus of claim 13 , wherein the free-standing flexible walls are configured to be repeatedly depressed and to return substantially to their pre-depressed shape.
16. The apparatus of claim 13 , wherein each individual piece of fabric that is wrapped around an associated piece of the shape memory material contacts all of the multiple sides of the associated piece of shape memory material such that the individual piece of fabric defines a space in which the associated piece of shape memory material is located.
17. The apparatus of claim 13 , wherein:
each piece of shape memory material is generally triangular with a bottom side and two other sides; and
the bottom side of each piece of shape memory material is attached to the one or more pieces of fabric inward of the outer edges of the one or more pieces of fabric.
18. The apparatus of claim 17 , wherein the bottom side of each piece of shape memory material is attached to the one or more pieces of fabric using liquid-impervious material.
19. The apparatus of claim 17 , wherein the two other sides of each piece of shape memory material are attached to the one or more pieces of fabric using liquid-impervious material.
20. An apparatus comprising:
a containment structure comprising a floor and free-standing flexible walls, the floor comprising one or more pieces of fabric, the free-standing flexible walls comprising at least one piece of shape memory material, each piece of shape memory material having a cross-section defining multiple sides of the piece of shape memory material;
wherein the one or more pieces of fabric wrap around the at least one piece of shape memory material such that (i) the one or more pieces of fabric encircle each piece of shape memory material and (ii) the floor does not extend beyond the free-standing flexible walls;
wherein at least one of the sides of each piece of shape memory material is attached to the one or more pieces of fabric inward from outer edges of the one or more pieces of fabric using liquid-impervious material;
wherein the outer edges of the one or more pieces of fabric are attached to top surfaces of other portions of the one or more pieces of fabric using liquid-impervious material;
wherein liquid-impervious material is located on the one or more pieces of fabric;
wherein the floor is seamless with the free-standing flexible walls; and
wherein each individual piece of fabric that is wrapped around an associated piece of the shape memory material contacts all of the multiple sides of the associated piece of shape memory material such that the individual piece of fabric defines a space in which the associated piece of shape memory material is located.