IP Library Granted Patent US 9,445,503
Granted Patent B2
US 9,445,503 · App. 14/234,960 · Granted Sep 13, 2016

Carrier device, electrical device having a carrier device and method for producing same

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Quick Facts
Patent No.
US 9,445,503
App. No.
14/234,960
Granted
Sep 13, 2016
Kind
B2
Abstract

A carrier device for an electrical component includes a carrier, which includes an electrically insulating layer, and an electrical contact layer on the electrically insulating layer The electrical contact layer includes at least one bridge-shaped contact region At least one recess in the electrically insulating layer is arranged at least on one side surface of the bridge-shaped contact region and/or the bridge-shaped contact region includes a bridge width reducing toward the insulating layer.

Claims (36)

1. An electrical device comprising:

a carrier device comprising:

a carrier comprising an electrically insulating layer; and

an electrical contact layer overlying the electrically insulating layer,

wherein the electrical contact layer comprises a ridge-shaped contact region, and

wherein a recess is arranged in the electrically insulating layer at least at one side surface of the ridge-shaped contact region or wherein the ridge-shaped contact region has a ridge width that decreases toward the electrically insulating layer; and

an electrical component electrically and mechanically connected to the ridge-shaped contact region, wherein the electrical and mechanical connection is formed by a bonded connection.

2. The electrical device according to claim 1 , wherein a recess is arranged in the electrically insulating layer at least at one side surface of the ridge-shaped contact region.

3. The electrical device according to claim 2 , wherein the ridge-shaped contact region has a ridge width that decreases toward the electrically insulating layer.

4. The electrical device according to claim 1 , wherein the ridge-shaped contact region has a ridge width that decreases toward the electrically insulating layer.

5. The electrical device according to claim 1 , wherein the ridge-shaped contact region is arranged between two recesses or two partial regions of the recess, which adjoin side surfaces of the ridge-shaped contact region.

6. The electrical device according to claim 1 , wherein the ridge-shaped contact region, apart from one side, is surrounded on all sides by one or a plurality of recesses.

7. The electrical device according to claim 1 , wherein the electrical contact layer comprises two ridge-shaped contact regions, which are arranged in a manner directed toward one another and between which the recess is formed in the electrically insulating layer.

8. The electrical device according to claim 1 , wherein the electrical contact layer comprises a further contact region which is electrically insulated from the ridge-shaped contact region, and wherein the recess is arranged in the electrically insulating layer between the ridge-shaped contact region and the further contact region.

9. The electrical device according to claim 1 , wherein the at least one side surface of the ridge-shaped contact region is slightly etched or undercut by etching.

10. The electrical device according to claim 1 , wherein the carrier device is embodied as a circuit board, as a metal core circuit board, as a ceramic carrier, as a glass carrier, as a glass ceramic carrier or as an anodically oxidized carrier.

11. The electrical device according to claim 1 , wherein the electrical component and the carrier device have different coefficients of thermal expansion.

12. The electrical device according to claim 1 , wherein the electrical contact layer of the carrier device comprises a further contact region that is electrically insulated from the ridge-shaped contact region, wherein the recess is arranged in the electrically insulating layer between the ridge-shaped contact region and the further contact region, and wherein the electrical component is electrically and mechanically connected to the further contact region.

13. The electrical device according to claim 1 , wherein the electrical component comprises a light-emitting semiconductor chip embodied as a flip-chip and the electrical device comprises a light-emitting device.

14. The electrical device according to claim 1 , wherein the bonded connection is formed by soldering or sintering.

15. A method for producing an electrical device, the method comprising:

(A) providing a carrier comprising an electrically insulating layer;

(B) forming an electrical contact layer over the electrically insulating layer, the electrical contact layer having a ridge-shaped contact region;

(C) forming a recess in the electrically insulating layer by at least partly removing the electrically insulating layer at least at one side surface of the ridge-shaped contact region or forming a ridge width of the ridge-shaped contact region which decreases toward the electrically insulating layer; and

(D) bonding an electrical component electrically and mechanically to at least one ridge-shaped contact region.

16. The method according to claim 15 , wherein step (C) comprises performing an etching method.

17. The method according to claim 16 , wherein the etching method comprises wet-chemical etching or ion etching.

18. The method according to claim 16 , wherein the electrical contact layer is slightly etched or undercut by etching in a region of the ridge-shaped contact region.

19. The method according to claim 15 , wherein step (C) comprises laser processing or embossing.

20. A carrier device for an electrical component, the carrier device comprising:

a carrier comprising an electrically insulating layer; and

an electrical contact layer on the electrically insulating layer,

wherein the electrical contact layer comprises at least one ridge-shaped contact region,

wherein at least one recess is arranged in the electrically insulating layer at least at one side surface of the ridge-shaped contact region,

wherein the ridge-shaped contact region has a ridge width that decreases toward the electrically insulating layer, and

wherein the carrier device is embodied as a circuit board, a metal core circuit board, a ceramic carrier, a glass carrier, a glass ceramic carrier or an anodically oxidized carrier.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 3, 2020
From: OSRAM OPTO SEMICONDUCTORS GMBH
To: OSRAM OLED GMBH
Reel/Frame 051467/0906 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 19, 2019
From: OSRAM GMBH
To: OSRAM OPTO SEMICONDUCTORS GMBH
Reel/Frame 051381/0694 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2014
From: BERGENEK, KRISTER; BIEBERSDORF, ANDREAS; SORG, JOERG ERICH
To: OSRAM GMBH
Reel/Frame 032466/0623 →