IP Library Patent Application 14237978
Patent Application
App. No. 14/237,978

SPUTTERING SYSTEMS FOR LIQUID TARGET MATERIALS

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Quick Facts
Patent No.
US None
App. No.
14/237,978
Abstract

A sputtering system comprises a magnetron assembly for depositing liquid metal films on a substrate. The magnetron assembly comprises a horizontal planar magnetron with a liquid metal target, a cylindrical rotatable magnetron with a metal target and a set of one or more shields forming a chamber between the planar and the rotatable magnetron.

Claims (39)

1 . A sputtering system for depositing a film on a substrate, comprising:

a magnetron assembly comprising:

a rotatable magnetron adjacent to a horizontal magnetron; and

one or more shields forming a chamber between said rotatable magnetron and said horizontal magnetron,

wherein said horizontal magnetron is configured to contain a liquid target having a first material and provide a material flux having said first material directed towards said rotatable magnetron, and

wherein said rotatable magnetron is configured to rotate a solid target having a second material in relation to said horizontal magnetron and provide a material flux having said first and second materials directed towards a substrate in view of said rotatable magnetron.

2 . The sputtering system of claim 1 , wherein said first material has a first melting point and said second material has a second melting point, and wherein said first melting point is lower than said second melting point.

3 . The sputtering system of claim 1 , wherein said first material is gallium and said second material is indium.

4 . The sputtering system of claim 1 , wherein said rotatable magnetron is at least partly cylindrical in shape.

5 . The sputtering system of claim 1 , wherein said horizontal magnetron comprises a backing plate adjacent to a magnetron body, and wherein said magnetron body includes one or more magnets and said backing plate is adapted to hold said liquid target.

6 . The sputtering system of claim 1 , wherein said rotatable magnetron comprises a support member adapted to rotate said solid target in relation to said horizontal magnetron.

7 . The sputtering system of claim 1 , wherein said horizontal magnetron is adapted to contain another liquid having a third material.

8 . The sputtering system of claim 1 , wherein said horizontal magnetron is configured to provide a flux of said first material in said chamber.

9 . The sputtering system of claim 1 , further comprising another horizontal magnetron adjacent to said horizontal magnetron, wherein said another horizontal magnetron is configured to provide a flux of a third material in said chamber.

10 . The sputtering system of claim 1 , further comprising another magnetron assembly adjacent to said magnetron assembly, wherein said another magnetron assembly is configured to provide a flux of a third material towards said substrate.

11 . The sputtering system of claim 10 , wherein said magnetron assemblies are enclosed in another chamber having an opening adapted to expose said substrate.

12 . The sputtering system of claim 10 , further comprising a source of a fourth material adjacent to said magnetron assembly or said another magnetron assembly.

13 . The sputtering system of claim 12 , wherein said fourth material is sulfur or selenium.

14 . (canceled)

15 . The sputtering system of claim 1 , further comprising a source of a third material adjacent to said magnetron assembly.

16 . (canceled)

17 . A sputtering system for depositing a film on a substrate, comprising:

(a) a horizontal magnetron adapted to contain a liquid target having a first material and provide a material flux having said first material;

(b) a rotatable magnetron in proximity to said horizontal planar magnetron, said rotatable magnetron adapted to contain a solid target having a second material and provide a material flux having said first and second materials directed towards a substrate in view of said rotatable magnetron; and

(c) one or more shields forming a chamber between said horizontal magnetron and said rotatable magnetron.

18 - 25 . (canceled)

26 . A method for sputtering an alloy film on a substrate, comprising:

(a) generating, with the aid of a sputtering system, a material flux comprising a first material and a second material, wherein said sputtering system comprises a magnetron assembly comprising:

(i) a rotatable magnetron adjacent to a horizontal magnetron; and

(ii) one or more shields forming a chamber between said rotatable magnetron and said horizontal magnetron,

wherein said horizontal magnetron contains a liquid target having said first material and provides a flux of said first material towards said rotatable magnetron, and

wherein said rotatable magnetron rotates a solid target having said second material in relation to said horizontal magnetron and provides a flux of said first and second materials towards said substrate in view of said rotatable magnetron; and

(b) exposing said substrate to said material flux.

27 - 34 . (canceled)

35 . The method of claim 26 , wherein said material flux comprises a third material generated by another magnetron assembly adjacent to said magnetron assembly.

36 . The method of claim 35 , wherein said magnetron assemblies are enclosed in another chamber having an opening that exposes said substrate.

37 . The method of claim 36 , wherein said material flux comprises a fourth material that is provided by a source adjacent to said magnetron assembly or said another magnetron assembly.

38 - 41 . (canceled)

42 . The method of claim 26 , wherein said substrate is exposed to said material flux while said substrate is moved in relation to said sputtering system, or vice versa.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 18, 2014
From: HOLLARS, DENNIS R.
To: NUVOSUN, INC.
Reel/Frame 032468/0995 →