IP Library Granted Patent US 9,863,076
Granted Patent B2
US 9,863,076 · App. 14/252,895 · Granted Jan 9, 2018

Washing machine appliances and methods for operating the same

Inventors: Ryan Ellis Leonard (Louisville, KY); Stephen Edward Hettinger (Louisville, KY)
Assignee: HAIER US APPLIANCE SOLUTIONS, INC.
D06F33/02D06F39/003D06F2202/085D06F2202/10D06F2204/086
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Quick Facts
Patent No.
US 9,863,076
App. No.
14/252,895
Granted
Jan 9, 2018
Kind
B2
Abstract

Washing machine appliance and methods for operating washing machine appliances are provided. A method includes determining a load mass in a basket of the washing machine appliance, and flowing water into a tub until a predetermined tub water indicator level is met, wherein the basket is disposed in the tub. The method further includes estimating a first volume of water in the tub after the predetermined tub water indicator level is met, and determining a load type based on the load mass and the first volume of water. The method further includes flowing water into the tub until a secondary indicator level for the determined load mass is met if the determined load type is a low pressure indicator.

Claims (54)

1. A method for operating a washing machine appliance, the method comprising:

determining a load mass in a basket of the washing machine appliance, determining the load mass comprises:

initially activating a motor to spin a basket of the washing machine appliance;

measuring at least one of current or voltage of the motor during the initially activating step;

calculating a motor ramp up time based on the at least one of current or voltage;

deactivating the motor after the motor ramp up time has expired;

measuring a first motor coast down time;

calculating a motor velocity based on the first motor coast down time;

finally activating the motor to spin the basket;

deactivating the motor after the motor velocity has been reached;

measuring a second motor coast down time; and

calculating a load mass in the basket based on the second motor coast down time;

flowing water into a tub until a predetermined tub water indicator level is met, wherein the basket is disposed in the tub;

estimating a first volume of water in the tub after the predetermined tub water indicator level is met;

determining a load type based on the load mass and the first volume of water; and

flowing water into the tub until a secondary indicator level for the determined load mass is met if the determined load type is a low pressure indicator.

2. The method of claim 1 , wherein estimating the first volume of water is further based on an assumed flow rate of water into the tub.

3. The method of claim 1 , wherein determining the load type comprises cross-referencing the load mass and the first volume of water in a look-up table.

4. The method of claim 1 , further comprising discontinuing operation of the washing machine appliance if the determined load type is a leak indicator.

5. The method of claim 1 , further comprising comparing an actual indicator level to the secondary indicator level during the step of flowing water into the tub until the secondary indicator level for the determined load mass is met.

6. The method of claim 5 , further comprising discontinuing operation of the washing machine appliance if the actual indicator level is decreasing or staying constant during the step of flowing water into the tub until the secondary indicator level for the determined load mass is met.

7. The method of claim 1 , further comprising comparing a real time volume of water to a predetermined maximum volume of water for the tub during flowing water into the tub until the predetermined tub water indicator level is met.

8. The method of claim 7 , further comprising discontinuing operation of the washing machine appliance if the real time volume of water is greater than the predetermined maximum volume of water for the tub.

9. A washing machine appliance, comprising:

a tub;

a basket rotatably mounted within the tub, the basket defining a wash chamber for receipt of articles for washing;

a main valve in fluid communication with an external water source;

a nozzle configured for flowing water from the valve into the tub;

a pressure sensor mounted in the tub;

a motor in mechanical communication with the basket, the motor configured for selectively rotating the basket within the tub; and

a controller in operative communication with the valve, pressure sensor and motor, the controller operable for:

determining a load mass in the basket of the washing machine appliance,

determining the load mass comprises:

initially activating a motor to spin a basket of the washing machine appliance;

measuring at least one of current or voltage of the motor during the initially activating step;

calculating a motor ramp up time based on the at least one of current or voltages;

deactivating the motor after the motor ramp up time has expired;

measuring a first motor coast down time;

calculating a motor velocity based on the first motor coast down time;

finally activating the motor to spin the basket;

deactivating the motor after the motor velocity has been reached;

measuring a second motor coast down time; and

calculating a load mass in the basket based on the second motor coast down time;

flowing water into the tub until a predetermined tub water indicator level is met, wherein the basket is disposed in the tub;

estimating a first volume of water in the tub after the predetermined tub water indicator level is met;

determining a load type based on the load mass and the first volume of water; and

flowing water into the tub until a secondary indicator level for the determined load mass is met if the determined load type is a low pressure indicator.

10. The washing machine appliance of claim 9 , wherein estimating the first volume of water is further based on an assumed flow rate of water into the tub.

11. The washing machine appliance of claim 9 , wherein determining the load type comprises cross-referencing the load mass and the first volume of water in a look-up table.

12. The washing machine appliance of claim 9 , wherein the controller is further operable for discontinuing operation of the washing machine appliance if the determined load type is a leak indicator.

13. The washing machine appliance of claim 9 , wherein the controller is further operable for comparing an actual indicator level to the secondary indicator level during the step of flowing water into the tub until the secondary indicator level for the determined load mass is met.

14. The washing machine appliance of claim 13 , wherein the controller is further operable for discontinuing operation of the washing machine appliance if the actual indicator level is decreasing or staying constant during the step of flowing water into the tub until the secondary indicator level for the determined load mass is met.

15. The washing machine appliance of claim 9 , wherein the controller is further operable for comparing a real time volume of water to a predetermined maximum volume of water for the tub during flowing water into the tub until the predetermined tub water indicator level is met.

16. The washing machine appliance of claim 15 , wherein the controller is further operable for discontinuing operation of the washing machine appliance if the real time volume of water is greater than the predetermined maximum volume of water for the tub.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 10, 2016
From: GENERAL ELECTRIC COMPANY
To: HAIER US APPLIANCE SOLUTIONS, INC.
Reel/Frame 038952/0393 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2014
From: LEONARD, RYAN ELLIS; HETTINGER, STEPHEN EDWARD
To: GENERAL ELECTRIC COMPANY
Reel/Frame 032674/0733 →
Continuity (1)
Related Publication 20150292136A1 · Oct 15, 2015