System and method for removing hydrogen sulfide from oilfield effluents
Mobile treatment systems and methods for use in removing hydrogen sulfide from oilfield effluents. The systems and methods use a pre-treatment subsystem, a vapor treatment subsystem and a treatment subsystem interconnected by a plurality of piping and valve subsystems. The systems and methods are not dependent on pH and may operate at temperatures as low as −20° C. The systems are easily transported to, and readily assembled at a site and are inexpensive, simple, quick, and extremely effective at removing large-scale quantities of hydrogen sulfide from oilfield effluents.
1. A method for removing hydrogen sulfide from an oilfield effluent comprising:
pre-treating the oilfield effluent in a receiving tank by allowing hydrogen sulfide to passively vaporize out of the oilfield effluent in the receiving tank to produce a first vapor containing the hydrogen sulfide and a pre-treated solution;
receiving, from the receiving tank, the pre-treated solution at one or more atomizing tanks, wherein the receiving tank is interconnected to the one or more atomizing tanks utilizing one or more first pipes and one or more first valves;
atomizing the pre-treated solution within the one or more atomizing tanks utilizing one or more spray nozzles to produce a second vapor containing hydrogen sulfide and a treated solution;
receiving, from the one or more atomizer tanks, the second vapor at a condenser tank, wherein a condensate is produced in the condenser tank from the second vapor and the condenser tank is interconnected to the one or more atomizer tanks utilizing one or more second pipes and one or more second valves;
circulating, the condensate out of and back into the condenser tank utilizing a pump coupled to the condenser tank;
receiving, at a scrubber tank, the first vapor and the second vapor, wherein the scrubber tank is interconnected with the receiving tank utilizing one or more third pipes and one or more third values and wherein the scrubber tank is interconnected to the condenser tank utilizing one or more fourth pipes and one or more fourth valves;
removing, by the scrubber tank, hydrogen sulfide from the first and second vapors independently received at different times from the receiving tank and the one or more atomizer tanks; and
collecting the treated solution in at least one storage tank interconnected with the one or more atomizer tanks utilizing one or more fifth pipes and one or more fifth valves.
2. The method of claim 1 further comprising vacuum flashing the pre-treated solution.
3. The method of claim 1 wherein the one or more atomizer tanks has a vacuum of 3-15 inHg.
4. The method of claim 1 wherein the oilfield effluent is crude oil.
5. The method of claim 1 further comprising adding hydrogen sulfide scavengers to the oilfield effluent prior to pre-treating or atomizing.
6. The method of claim 1 wherein the scrubber tank contains liquid triazine, liquid ammonia or a ferric hydroxide medium.
7. The method of claim 1 wherein the oilfield effluent is produced water.
8. The method of claim 2 further comprising flushing the one or more atomizer tanks with sweet gas, the one or more atomizer tanks being at atmospheric pressure.
9. The method of claim 1 further comprising maintaining a vacuum of approximately 4 inHg in the one or more atomizer tanks.
10. The method of claim 1 further comprising adding chemicals to the oilfield effluent before pre-treating or atomizing, the chemicals selected from a group consisting of: triazine, copper carbonate, hydrogen peroxide, zinc carbonates or oxides, ammonium salts, aldehyde and a mixture of chemicals of the group.
11. The method of claim 1 wherein the oilfield effluent is flowback fracturing water.
12. A system for removing hydrogen sulfide from an oilfield effluent comprising:
a receiving tank configured to produce a first vapor containing hydrogen sulfide and a pre-treated solution from the oilfield effluent, wherein the receiving tank is interconnected to one or more atomizer tanks utilizing one or more first pipes and one or more first valves and wherein the receiving tank is interconnected to a scrubber tank utilizing one or more second pipes and one or more second valves;
the one or more atomizer tanks including one or more spray nozzles configured to atomize the pre-treated solution to produce a second vapor containing hydrogen sulfide and a treated solution, wherein the one or more atomizer tanks are interconnected to a condenser tank utilizing one or more third pipes and one or more third valves and wherein the one or more atomizer tanks are interconnected to at least one storage tank utilizing one or more fourth pipes and one or more fourth valves;
the condenser tank configured to receive the second vapor from the one or more atomizer tanks and to produce a condensate in the condenser tank, wherein the condenser tank is interconnected to the scrubber tank utilizing one or more fifth pipes and one or more fifth valves;
a pump coupled to the condenser tank configured to circulate the condensate out of and back into the condenser tank;
the scrubber tank configured to receive the first vapor and the second vapor from the receiving tank and the condenser tank, the scrubber tank further configured to remove hydrogen sulfide from the first and second vapors; and
the at least one storage tank configured to collect the treated solution from the one or more atomizer tanks.
13. The system of claim 12 wherein the oilfield effluent is crude oil, produced water, or flowback fracturing water.
14. The system of claim 12 wherein the at least one atomizer tank is configured to be maintained at a vacuum of approximately 3-15 inHg.