Cottonseed delinters and methods
View Patent ↗Systems and methods for removing material, e.g., linters, from seeds, e.g., ginned cottonseeds, are provided. The systems and methods involve rotating the seeds in a rotatable drum having a plurality of longitudinal brushes. The centrifugal force created by the rotation of the drum and the plurality of longitudinal brushes urge the seeds against an interior surface of the drum that is lined with a brush insert. In this way, work is performed that removes the material from the exterior of the seeds. The material is removed using reduced pressure and the processed seeds are removed. The system may include a brush insert that is easily removed from the rotatable drum. Other systems and methods are disclosed.
1. A system for removing linters from ginned cottonseeds, the system comprising:
a drum having a first longitudinal end and a second longitudinal end, an interior of the drum defining a cavity;
a first end plate positioned proximate the first longitudinal end of the drum;
a second end plate positioned proximate the second longitudinal end of the drum;
a frame rotatably supporting the drum;
a brush insert disposed within the cavity, the brush insert comprising:
a spring frame having a first surface and a second surface, and having a first longitudinal seam edge and a second longitudinal seam edge, and
a brush unit having a plurality of flexible filaments, wherein the flexible filaments face an interior of the drum;
a plurality of longitudinal brushes disposed within in the cavity proximate the brush insert;
a rotation device for rotating the drum;
a feed conduit coupled to the first end plate for introducing the ginned cottonseeds into to the cavity;
a seed-material offtake coupled to the second end plate for removing the cottonseeds after delinting; and
wherein the rotation device comprises a variable speed frequency drive.
2. The system of claim 1 , further comprising a reduced-pressure source fluidly coupled to the cavity.
3. The system of claim 1 , wherein the flexible filaments comprise wire bristles.
4. The system of claim 1 , wherein an interior portion of the drum comprises a raised longitudinal rib member and wherein the spring frame of the brush insert is sized and configured to abut a first and a second side of the longitudinal rib member.
5. A system for removing linters from ginned cottonseeds, the system comprising:
a drum having a cavity, a first longitudinal end, and a second longitudinal end;
a first endplate disposed proximate the first longitudinal end of the drum;
a second end plate disposed proximate the second longitudinal end of the drum;
a means for rotating the drum;
a brush insert disposed within the cavity, the brush insert comprising a plurality of flexible filaments for engaging the cottonseeds;
a plurality of longitudinal brushes disposed proximate to the brush insert;
a means for introducing cottonseeds into the cavity;
a means for removing cottonseeds from the cavity; and
a doffer brush disposed within the cavity proximate the brush insert.
6. The system of claim 5 , wherein the flexible filaments comprise wire bristle brush elements.
7. The system of claim 5 , wherein the flexible filaments comprise card wire brush elements.
8. The system of claim 5 , further comprising a longitudinal rod proximate the brush insert.
9. The system of claim 5 , further comprising a means for continuously feeding cottonseeds into the cavity and a means for continuously removing cottonseeds from the cavity.
10. The system of claim 5 , further comprising a means for angling the drum with respect to a gravitational field.
11. A system for removing linters from ginned cottonseeds, the system comprising:
a drum having a first longitudinal end and a second longitudinal end, an interior of the drum defining a cavity;
a first end plate positioned proximate the first longitudinal end of the drum;
a second end plate positioned proximate the second longitudinal end of the drum;
a frame rotatably supporting the drum;
a brush insert disposed within the cavity, the brush insert comprising:
a spring frame having a first surface and a second surface, and having a first longitudinal seam edge and a second longitudinal seam edge, and
a brush unit having a plurality of flexible filaments, wherein the flexible filaments face an interior of the drum;
a plurality of longitudinal brushes disposed within in the cavity proximate the brush insert;
a rotation device for rotating the drum;
a feed conduit coupled to the first end plate for introducing the ginned cottonseeds into to the cavity;
a seed-material offtake coupled to the second end plate for removing the cottonseeds after delinting; and
a doffer brush disposed within the cavity and proximate the brush insert.