IP Library Granted Patent US 9,651,861
Granted Patent B2
US 9,651,861 · App. 14/272,587 · Granted May 16, 2017

Directed self-assembling composition for pattern formation, and pattern-forming method

Inventors: Yuji Namie (Tokyo, JP); Shinya Minegishi (Tokyo, JP); Tomoki Nagai (Tokyo, JP); Takuo Sone (Tokyo, JP)
Assignee: JSR CORPORATION
G03F7/0002B81C1/00031C08F297/026C08L53/005G03F7/0035H01L21/0337H01L21/3086H01L21/32139B81C2201/0149
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Quick Facts
Patent No.
US 9,651,861
App. No.
14/272,587
Granted
May 16, 2017
Kind
B2
Abstract

A directed self-assembling composition for pattern formation includes a block copolymer. The block copolymer includes a polystyrene block having a styrene unit, and a polyalkyl (meth)acrylate block having an alkyl (meth)acrylate unit. The block copolymer has a group that is bound to at least one end of a main chain of the block copolymer and that includes a hetero atom.

Claims (33)

1. A directed self-assembling composition comprising:

a block copolymer comprising:

a polystyrene block having a styrene unit; and

a polyalkyl (meth)acrylate block having an alkyl (meth)acrylate unit; and

a solvent in which phase separation of the block copolymer occurs,

the block copolymer comprising an organic group that is bound to at least one end of a main chain of the polyalkyl (meth)acrylate block and that comprises a hetero atom,

wherein a polymerization initiation end of the block copolymer comprises a structure derived from an alkyl lithium,

wherein the organic group included in the block copolymer comprises a nitrogen atom, a sulfur atom, a phosphorus atom, a tin atom, or a combination thereof, or is represented by formula (1):

wherein, in the formula (1), R 1 represents a single bond or a divalent organic group having 1 to 30 carbon atoms; and R 2 represents a hydrogen atom, an aliphatic linear hydrocarbon group having 1 to 30 carbon atoms, an alicyclic hydrocarbon group having 3 to 30 carbon atoms, or a group in which the aliphatic linear hydrocarbon group having 1 to 30 carbon atoms or the alicyclic hydrocarbon group having 3 to 30 carbon atoms comprises a hetero atom between adjacent two carbon atoms, and

wherein the block copolymer is a diblock copolymer and the organic group is not a monomeric unit included in the block copolymer.

2. The directed self-assembling composition according to claim 1 , wherein the alkyl (meth)acrylate unit is a methyl methacrylate unit.

3. The directed self-assembling composition according to claim 1 , wherein a molar ratio of styrene units to alkyl (meth)acrylate units in the block copolymer is no less than 10/90 and no greater than 90/10.

4. The directed self-assembling composition according to claim 1 , wherein the organic group included in the block copolymer is derived from an epoxy compound.

5. A pattern-forming method comprising:

applying the directed self-assembling composition according to claim 1 on a substrate to provide a directed self-assembling film having a phase separation structure on the substrate; and

removing a part of phases of the directed self-assembling film.

6. The pattern-forming method according to claim 5 ,

wherein the method further comprises before providing the directed self-assembling film:

providing an underlayer film on the substrate; and

forming a prepattern on the underlayer film,

wherein the directed self-assembling film is provided in a region compartmentalized by the prepattern on the underlayer film, and

wherein the method further comprises after providing the directed self-assembling film,

removing the prepattern.

7. The pattern-forming method according to claim 5 , wherein the pattern obtained is a line-and-space pattern or a hole pattern.

8. The directed self-assembling composition according to claim 1 , wherein the hetero atom is a nitrogen atom, a sulfur atom, a phosphorus atom, a tin atom or a combination thereof.

9. The directed self-assembling composition according to claim 1 , wherein R 1 represents a divalent organic group having 2 to 30 carbon atoms.

10. The directed self-assembling composition according to claim 1 , wherein R 1 represents an aliphatic linear hydrocarbon group having 2 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms, an alicyclic hydrocarbon group having 3 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms, or an aromatic hydrocarbon group having 6 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms.

11. The directed self-assembling composition according to claim 1 , wherein the organic group included in the block copolymer is represented by the formula (1).

12. The directed self-assembling composition according to claim 11 , wherein R 1 represents a divalent organic group having 2 to 30 carbon atoms.

13. The directed self-assembling composition according to claim 11 , wherein R 1 represents an aliphatic linear hydrocarbon group having 2 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms, an alicyclic hydrocarbon group having 3 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms, or an aromatic hydrocarbon group having 6 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms.

14. The pattern-forming method according to claim 5 , wherein the organic group included in the block copolymer is represented by the formula (1).

15. The pattern-forming method according to claim 14 , wherein R 1 represents a divalent organic group having 2 to 30 carbon atoms.

16. The pattern-forming method according to claim 14 , wherein R 1 represents an aliphatic linear hydrocarbon group having 2 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms, an alicyclic hydrocarbon group having 3 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms, or an aromatic hydrocarbon group having 6 to 30 carbon atoms and optionally comprising a hetero atom between adjacent two carbon atoms.

Assignments (3)
MERGER Recorded Mar 23, 2026
From: JSR CORPORATION
To: JICC-02, CO., LTD
Reel/Frame 075191/0149 →
CHANGE OF NAME Recorded Mar 23, 2026
From: JICC-02 CO., LTD
To: JSR CORPORATION
Reel/Frame 075192/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2014
From: NAMIE, YUJI; MINEGISHI, SHINYA; NAGAI, TOMOKI; SONE, TAKUO
To: JSR CORPORATION
Reel/Frame 032846/0789 →
Priority Claims (2)
JP 2011-245991 · Nov 9, 2011 · national
JP 2012-180689 · Aug 16, 2012 · national
Continuity (2)
Continuation PCTJP2012078394 · Nov 1, 2012
Related Publication 20140238956A1 · Aug 28, 2014