Method for operation of an indirect extrusion press and an indirect extrusion press
In a method for operating an indirect extrusion press, wherein the indirect extrusion press includes an indirect punch having a tool head that can be accommodated on the indirect punch, a closure piece, and a longitudinally movable block holder having a material block accommodation for accommodating a material block, after pressing a material block and forming a shell in a shell chamber, a tool head to be replaced is pushed out of the block holder by a tool head to be inserted, so that very operationally reliable removal of a shell formed during one or more pressing procedures is possible. For this purpose, an indirect extrusion press can have a maximal distance between a closure piece and an indirect punch that corresponds at least to the sum of the expanses of the tool head and of the block holder in the movement direction.
1. A method for operating an indirect extrusion press,
wherein the indirect extrusion press comprises an indirect punch having a first tool head receivable on the indirect punch, a closure piece, and a longitudinally movable block holder having a material block accommodation for accommodating a material block,
wherein the block holder is movable in a straight line by the closure piece by way of the indirect punch, and
wherein moving the block holder in a first direction toward the closure piece brings the indirect punch out of the material block accommodation and moving the block holder in a second direction opposite to the first direction brings the indirect punch into the material block accommodation,
said method comprising:
pressing the material block and forming a shell in a shell chamber; and
subsequently performing the following method steps:
(A) bringing the indirect punch out of the material block accommodation by moving the block holder in the first direction toward the closure piece;
(B) placing a second tool head between the indirect punch and the material block accommodation and accommodating the second tool head on the indirect punch;
(C) introducing the indirect punch together with the second tool head accommodated on the indirect punch into the material block accommodation and bringing the second tool head into contact with the first tool head by moving the block holder a first distance in the second direction opposite to the first direction; and
(D) pushing the first tool head out of the material block accommodation by moving the block holder a second distance in the second direction;
wherein the shell is pressed at least partially out of the material block accommodation by the second tool head as the block holder moves the second distance.
2. The method according to claim 1 , wherein in Step (D), after the shell has been partially pressed out of the material block accommodation, an excess length formed by the shell being partially pressed out is separated from a remnant of the material from the material block.
3. The method according to claim 2 , wherein the excess length is sheared off by a shearing blade.
4. The method according to claim 1 , wherein in Step (B), the second tool head is placed between the indirect punch and the material block accommodation by a manipulator of an industrial robot, and accommodated on the indirect punch.
5. The method according to claim 1 , wherein in Step (D), the first tool head is pushed into a predetermined position on a manipulator of an industrial robot or in surroundings of the manipulator of the industrial robot when the first tool head is pushed out, and subsequently grasped by the manipulator and moved away from the block holder.