IP Library › Granted Patent US 9,667,125
Granted Patent B2
US 9,667,125 · App. 14/278,453 · Granted May 30, 2017

Production method of rotary electric machine

Inventors: Tomokatsu Nishiyama (Tochigi, JP); Kazutoshi Takeda (Tochigi, JP); Hideaki Onda (Tochigi, JP)
Assignee: HONDA MOTOR CO., LTD.
H02K15/085B23K26/21H01R43/0207H01R43/0214H01R43/0221H02K15/0081B23K2201/38Y10T29/49009Y10T29/4921Y10T29/49179
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,667,125
App. No.
14/278,453
Granted
May 30, 2017
Kind
B2
Abstract

A production method of rotary electric machines is provided that can laser weld the leading end parts of a plurality of electrical conductors projecting from respective slots with high joint strength. A production method of rotary electric machines that produces a rotary electric machine by joining, by way of laser welding, leading end parts of a plurality of electrical conductors inserted in respective slots provided in a stator core and projecting from the respective slots, includes the steps of matching and arranging the leading end parts of two adjacent electrical conductors; and joining the leading end parts of the two adjacent electrical conductors by irradiating a laser onto the two adjacent electrical conductors from a direction sloped at an angle relative to a joining face of the leading end parts of the two adjacent electrical conductors.

Claims (15)

1. A production method of rotary electric machines that produces a rotary electric machine by joining, by way of laser welding, leading end parts of a plurality of electrical conductors inserted in respective slots provided in a stator core and projecting from the respective slots, the method comprising the steps of:

matching and arranging leading end parts of two adjacent electrical conductors; and

joining the leading end parts of the two adjacent electrical conductors by irradiating a laser onto the two adjacent electrical conductors from a direction sloped relative to a joining face of the leading end parts of the two adjacent electrical conductors,

wherein two members being composed of the same material and having the same width in a direction orthogonal to the joining face are used as the two adjacent electrical conductors,

wherein a laser irradiation angle in relation to the joining face is set at 5 to 15° in the step of joining,

wherein the leading end parts of the two adjacent electrical conductors are arranged so as to have different heights in the step of matching and arranging, and

wherein the laser is irradiated from a side of the electrical conductor having a lower height of the leading end part in the step of joining.

2. A production method of rotary electric machines that produces a rotary electric machine by joining, by way of laser welding, leading end parts of a plurality of electrical conductors inserted in respective slots provided in a stator core and projecting from the respective slots, the method comprising the steps of:

matching and arranging leading end parts of two adjacent electrical conductors; and

joining the leading end parts of the two adjacent electrical conductors by irradiating a laser onto the two adjacent electrical conductors from a direction sloped relative to a joining face of the leading end parts of the two adjacent electrical conductors,

wherein two members being composed of the same material and having the same width in a direction orthogonal to the joining face are used as the two adjacent electrical conductors,

wherein a laser irradiation angle in relation to the joining face is set at 5 to 15° in the step of joining,

wherein an irradiation position of the laser is set to between the leading end parts of the two adjacent electrical conductors in the step of joining,

wherein the leading end parts of the two adjacent electrical conductors are arranged so as to have different heights in the step of matching and arranging, and

wherein the laser is irradiated from a side of the electrical conductor having a lower height of the leading end part in the step of joining.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2014
From: NISHIYAMA, TOMOKATSU; TAKEDA, KAZUTOSHI; ONDA, HIDEAKI
To: HONDA MOTOR CO., LTD.
Reel/Frame 032904/0028 →
Priority Claims (1)
JP 2013-105408 · May 17, 2013 · national
Continuity (1)
Related Publication 20140338183A1 · Nov 20, 2014