IP Library Granted Patent US 9,246,027
Granted Patent B2
US 9,246,027 · App. 14/280,767 · Granted Jan 26, 2016

Method of manufacturing solar cell electrode

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Quick Facts
Patent No.
US 9,246,027
App. No.
14/280,767
Granted
Jan 26, 2016
Kind
B2
Abstract

A method of manufacturing a solar electrode comprising steps of:(a) stencil printing a conductive paste onto a front side of a semiconductor substrate through a printing mask comprising: (i) 60 wt % to 95 wt % of a conductive powder, (ii) 0.1 wt % to 10 wt % of glass frit, (iii) 3 wt % to 30 wt % of an organic medium, (iv) 0.4 wt % to 1.7 wt % of an amide compound, based on the total weight of the conductive paste and (b) firing the applied conductive paste to form an electrode.

Claims (14)

1. A method of manufacturing a solar electrode comprising steps of:

(a) stencil printing a conductive paste onto a front side of a semiconductor substrate through a printing mask, the conductive paste comprising:

(i) 60 wt % to 95 wt % of a conductive powder,

(ii) 0.1 wt % to 10 wt % of a glass frit,

(iii) 3 wt % to 30 wt % of an organic medium,

(iv) 0.4 wt % to 1.7 wt % of an amide compound, based on the total weight of the conductive paste; and

(b) firing the applied conductive paste to form an electrode

wherein the amide compound is a fatty acid diamide represented by the formula: R′—CO—NH—R″—NH—CO—R′, wherein R′ independently represents an substituted or unsubstituted aliphatic chain of a fatty acid, and R″ represents an substituted or unsubstituted alkylene group.

2. The method of claim 1 , wherein the glass frit is a lead-tellurium-boron-oxide.

3. The method of claim 1 , wherein the width of the electrode is 20 to 60 μm and the height of the electrode is 10 to 35 μm.

4. The method of claim 1 , wherein the aspect ratio (height/width) of the electrode is 0.3 to 0.6.

5. The method of claim 1 , wherein the peak temperature in the firing step is 600 to 900° C.

6. The method of claim 1 , wherein the printing mask is a metal mask.

7. The method of claim 1 , wherein the viscosity of the conductive paste is 350 to 1000 Pa·s.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2021
From: DUPONT ELECTRONICS, INC.
To: SOLAR PASTE, LLC
Reel/Frame 055766/0478 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2019
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: DUPONT ELECTRONICS, INC.
Reel/Frame 049583/0269 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 12, 2014
From: ITO, KAZUSHIGE; YANG, JEAN
To: E. I. DUPONT DE NEMOURS AND COMPANY
Reel/Frame 033086/0940 →