IP Library Granted Patent US 9,420,894
Granted Patent B2
US 9,420,894 · App. 14/290,129 · Granted Aug 23, 2016

Convertible seat/bed having noncoplanar bed base sections

Inventor: Jerry Thurow (Dubuque, IA)
Assignee: FLEXSTEEL INDUSTRIES INC.
A47C17/165A47C17/04A47C17/136A47C17/16A47C17/2076
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Quick Facts
Patent No.
US 9,420,894
App. No.
14/290,129
Granted
Aug 23, 2016
Kind
B2
Abstract

A convertible seating unit has noncoplanar sleeper-base sections. A mid-seat deck is highest, a back deck slightly lower and a seat deck considerably lower. The relative heights of the decks and corresponding thicknesses of their respective cushions provide a sleeping support surface for comfortably supporting a person's mass. With the unit in the sleeping configuration, the mid-seat deck is highest and its cushion thinnest (relative to those of the seat deck and back decks), and the seat deck is lowest and its cushion thickest.

Claims (42)

1. A seating unit convertible between a seating configuration and a sleeping configuration, the seating unit comprising:

a base configured to rest on an underlying surface;

a back frame pivotally connected to the base;

a back deck connected to the back frame;

a mid-frame pivotally connected to the base;

a mid-deck connected to the mid-frame;

a seat frame pivotally connected to the mid-frame; and

a seat deck connected to the seat frame,

wherein, in the sleeping configuration the mid-deck lies within a first horizontal plane, the back deck lies within a second horizontal plane, and the seat deck lies within a third horizontal plane, and wherein the first horizontal plane is at a first elevation, the second horizontal plane is at a second elevation which is lower than the first elevation, and the third horizontal plane is at a third elevation which is lower than the second elevation.

2. The seating unit of claim 1 , wherein a vertical distance between the first and second horizontal planes is less than a vertical distance between the first and third horizontal planes.

3. The seating unit of claim 1 further comprising:

a first cushion connected to the back deck;

a second cushion connected to the mid-deck; and

a third cushion connected to the seat deck,

wherein, in the sleeping configuration the first cushion has a relative vertical thickness that is greater than a vertical thickness of the second cushion and less than a vertical thickness of the third cushion.

4. The seating unit of claim 3 wherein a crest of the first cushion, a crest of the second cushion, and a crest of the third cushion all lie within a fourth horizontal plane.

5. The seating unit of claim 3 wherein respective sleeping surfaces of the first, second, and third cushions are arcuate.

6. The seating unit of claim 3 wherein, in the sleeping configuration, the vertical thickness of the third cushion is greater than the vertical thicknesses of the first and second cushions.

7. The seating unit of claim 3 wherein in the seating configuration the mid-deck and second cushion are folded under the seat deck and third cushion.

8. The seating unit of claim 1 , wherein, in the seating position:

the back frame and back deck are upright and the mid-deck and mid-frame are positioned below the seat deck and the seat frame.

9. The seating unit of claim 8 , wherein:

the back frame rotates forward about a first pivot point where the back frame is pivotally connected to the base when converting the seating unit from the seating configuration to the sleeping configuration, such that the back deck lies within the second horizontal position in the sleeping configuration;

the mid-frame rotates up and forward about a second pivot point where the mid-frame is pivotally connected to the base when converting the seating unit from the seating configuration to the sleeping configuration, such that the mid-deck lies within the first horizontal plane in the sleeping position; and

the seat frame rotates about a third pivot point where the seat frame is pivotally connected to the mid-frame, such that the seat deck lies within the third horizontal plane in the sleeping position.

10. A seating unit convertible between a seating configuration and a sleeping configuration, the seating unit comprising, in the sleeping configuration:

a horizontal mid-deck lying within a first horizontal plane;

a horizontal back deck lying within a second horizontal plane; and

a horizontal seat deck lying within a third horizontal plane, and

wherein the first horizontal plane is at a first elevation, the second horizontal plane is at a second elevation which is lower than the first elevation, and the third horizontal plane is at a third elevation which is lower than the second elevation.

11. The seating unit of claim 10 further comprising:

a first cushion connected to the back deck;

a second cushion connected to the mid-deck; and

a third cushion connected to the seat deck,

wherein, in the sleeping configuration the first cushion has a relative vertical thickness that is greater than a vertical thickness of the second cushion and less than a vertical thickness of the third cushion.

12. The seating unit of claim 11 wherein in the seating configuration the mid-deck is located beneath the third cushion.

13. The seating unit of claim 11 wherein the third cushion comprises an arcuate surface in both the seating and sleeping configurations.

14. The seating unit of claim 11 wherein, in the sleeping configuration, the vertical thickness of the third cushion is greater than the vertical thicknesses of the first and second cushions.

15. The seating unit of claim 14 wherein a crest of the first cushion, a crest of the second cushion, and a crest of the third cushion all lie within a fourth horizontal plane.

16. The seating unit of claim 10 further comprising:

a base configured to rest on an underlying surface; and

a back frame pivotally connected to the base, wherein the back frame is rotatable about at least one pivot point to rotate from a seating position aligned slightly back from vertical, to a sleeping position in which the back frame is in a horizontal orientation.

Assignments (2)
SECURITY INTEREST Recorded Sep 8, 2021
From: FLEXSTEEL INDUSTRIES, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 057418/0330 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2015
From: THUROW, JERRY
To: FLEXSTEEL INDUSTRIES, INC.
Reel/Frame 035824/0259 →
Continuity (2)
Provisional Application 61828450 · May 29, 2013
Related Publication 20140352057A1 · Dec 4, 2014