Battery compartments for wearable electronic device
A battery box for a wearable computing device is disclosed. The battery box is comprised of a cover, battery, a structural housing sized to hold the battery, and a polymer rim. The battery box is enveloped in a thermoplastic elastomer molecularly bonded to the polymer rim. The polymer rim, thermoplastic elastomer, and cover of the battery box cooperatively resist fluid ingress into the battery box.
1. A computing device, comprising:
a battery; and
a structural housing forming a bottom and a lower portion of a sidewall of a battery box sized to hold the battery and including:
a mouth that defines an opening sized to receive the battery and a plurality of dovetail sockets, and
an access port providing connection access to the battery;
a polymer rim forming a plurality of dovetails, each dovetail configured to interlock with a complimentary dovetail socket of the mouth thereby mechanically connecting the polymer rim to the structural housing, the polymer rim forming an upper portion of the sidewall of the battery box such that the polymer rim increases a height of the sidewall beyond the structural housing;
a thermoplastic elastomer molecularly bonded to an exterior side of the polymer rim to envelop an exterior of the battery box; and
a cover forming a top of the battery box and connectable to the structural housing such that the cover interfaces with a face cooperatively formed from the polymer rim and the thermoplastic elastomer to resist fluid ingress into the battery box.
2. The computing device of claim 1 , wherein the structural housing is comprised at least partially by metal.
3. The computing device of claim 1 , wherein the structural housing is sized to accommodate lifetime expansion of the battery.
4. The computing device of claim 1 , further comprising a haptic motor, wherein the structural housing includes one or more motor mounts configured to hold the haptic motor within the battery box.
5. The computing device of claim 1 , further comprising a flexible printed circuit array between the structural housing and the thermoplastic elastomer.
6. The computing device of claim 5 , further comprising a battery connector extending from the flexible printed circuit array to the battery through the access port of the structural housing.
7. The computing device of claim 1 , further comprising a steel band between the structural housing and the thermoplastic elastomer.
8. The computing device of claim 7 , further comprising a flexible printed circuit array between the structural housing and the steel band.
9. The computing device of claim 8 , wherein the flexible printed circuit array and the steel band are secured to the structural housing by one or more rivets.
10. The computing device of claim 1 , further comprising a plurality of fasteners, wherein the structural housing includes a plurality of bosses exterior the polymer rim, the cover includes a plurality of ports aligned with the plurality of bosses, and each of the plurality of fasteners extends through a corresponding port into a corresponding boss to seal the cover to the polymer rim.
11. The computing device of claim 1 , wherein the battery box is elongate with a nonzero radius of curvature.