IP Library Granted Patent US 9,823,593
Granted Patent B2
US 9,823,593 · App. 14/295,933 · Granted Nov 21, 2017

Polyester resin for toner, method for producing same and toner

Inventors: Shinya Yamato (Toyohashi, JP); Tetsuya Ochiai (Toyohashi, JP); Hideyuki Fujii (Toyohashi, JP)
Assignee: Mitsubishi Chemical Corporation
G03G9/08755G03G9/08791G03G9/08795
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Quick Facts
Patent No.
US 9,823,593
App. No.
14/295,933
Granted
Nov 21, 2017
Kind
B2
Abstract

Disclosed is a toner which is excellent in low-temperature fixability, high-temperature offset resistance, storage stability and durability, while having a wide range of fixing temperature. Also disclosed is a polyester resin used for such a toner. The polyester resin is one of the following polyester resin (A)-(E) for toners. (A) A polyester resin for toners having an Mp as determined by GPC of not less than 12,000 and having an unsaturated double bond (B) A polyester resin for toners obtained by crosslinking the polyester resin (A) (C) A polyester resin for toners containing the polyester resin (A) and another polyester resin having an Mp as determined by GPC of less than 12,000 (D) A polyester resin for toners obtained by crosslinking the polyester resin (C) (E) A polyester resin for toners containing a THF soluble fraction and a THF insoluble fraction wherein the Mw/Mn of the THF soluble fraction is not less than 6 and the total of the acid value and the hydroxyl value of the THF insoluble fraction is not more than 40 mgKOH/g.

Claims (15)

1. A process for production of a polyester resin for toner comprising blending and crosslinking amorphous polyester resin for toner (1) with a peak molecular weight of at least 12,000 in gel permeation chromatography and containing an unsaturated double bond, and amorphous polyester resin for toner (2) with a peak molecular weight of less than 12,000 in gel permeation chromatography, with the use of a radical reaction initiator.

2. The process according to claim 1 , wherein an upper limit for the peak molecular weight of amorphous polyester resin (2) is 11,000.

3. The process according to claim 1 , wherein an upper limit for the peak molecular weight of amorphous polyester resin (2) is 10,000.

4. The process according to claim 1 , wherein a lower limit for the peak molecular weight of amorphous polyester resin (2) is 2,000.

5. The process according to claim 1 , wherein Mw of amorphous polyester resin (2) is no greater than 12,000.

6. The process according to claim 1 , wherein a lower limit for the Mw of amorphous polyester resin (2) is 4,000.

7. The process according to claim 1 , wherein Mn of amorphous polyester resin (2) is no greater than 4,500.

8. The process according to claim 1 , wherein a lower limit for the Mn of amorphous polyester resin (2) is 1,000.

9. The process according to claim 1 , wherein a softening temperature of amorphous polyester resin (2) is 80-130° C.

10. The process according to claim 1 , wherein Tg of amorphous polyester resin (2) is 40-70° C.

11. The process according to claim 1 , wherein an acid value of amorphous polyester resin (2) is no greater than 50 mgKOH/g.

12. The process according to claim 1 , wherein amorphous polyester resin (2) comprises a constituent component derived from a C 30 or greater monovalent carboxylic acid compound and/or C 30 or greater monohydric alcohol compound.

13. The process according to claim 1 , wherein a difference in softening temperature between amorphous polyester resin (1) and amorphous polyester resin (2) is at least 20° C.

14. The process according to claim 1 , wherein said resin comprise a THF-insoluble fraction comprising a crosslinked fraction that is insoluble in THF and a THF-soluble fraction comprising a crosslinked fraction that is soluble in THF, unreacted amorphous polyester resin (1) and unreacted amorphous polyester resin (2).

15. The process according to claim 1 , wherein amorphous polyester resin (2) contains at least one unsaturated double bond.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA PREVIOUSLY RECORDED AT REEL: 043070 FRAME: 0442. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Aug 15, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043551/0023 →
CHANGE OF NAME Recorded Jun 30, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043070/0442 →
Priority Claims (3)
JP 2005-272337 · Sep 20, 2005 · national
JP 2006-126012 · Apr 28, 2006 · national
JP 2006-215745 · Aug 8, 2006 · national
Continuity (2)
Division 12067414
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