IP Library Granted Patent US 9,442,260
Granted Patent B2
US 9,442,260 · App. 14/296,849 · Granted Sep 13, 2016

Interposer having optical interface with alignment structures formed by a resist layer of interposer and related optic assemblies

Inventors: Douglas Llewellyn Butler (Painted Post, NY); Micah Colen Isenhour (Lincolnton, NC); Dennis Michael Knecht (Hickory, NC); James Phillip Luther (Hickory, NC); Karen Irene Matthews (Horseheads, NY)
Assignee: CORNING OPTICAL COMMUNICATIONS LLC
G02B6/4249G02B6/428G02B6/4292
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Quick Facts
Patent No.
US 9,442,260
App. No.
14/296,849
Granted
Sep 13, 2016
Kind
B2
Abstract

Disclosed are interposers and interposer structures having an optical interface for optical fiber connection with a related fiber optic ferrule that can form a portion of an optical assembly. The interposer is useful for transmitting optical signals to/from the interposer for high-speed communication. Specifically, the interposer provides a passively aligned structure with an optical alignment structure of the interposer formed by a resist layer of the interposer.

Claims (20)

1. An interposer having a connector mounting surface, an optical alignment structure and an optical interface, the optical alignment structure being formed by a resist layer of the interposer.

2. The interposer of claim 1 , wherein the optical alignment structure includes one or more optical fiber alignment features for aligning one or more optical fibers to the optical interface.

3. The interposer of claim 1 , the connector mounting surface being recessed from a planar surface of the interposer.

4. The interposer of claim 3 , wherein the connector mounting surface has a U-shape.

5. The interposer of claim 1 , wherein the optical alignment structure is disposed on the planar surface of the interposer.

6. The interposer of claim 1 , the interposer being at least partially formed from silicon.

7. The interposer of claim 1 , the interposer having an optical assembly attached to the connector mounting surface.

8. The interposer of claim 1 , wherein the interposer is formed from a material with a first coefficient of thermal expansion (CTE) and a ferrule of the optical assembly is formed from a material with a second CTE, and the CTE delta between the interposer and the ferrule is 4.0×10−6° C. (Δmm/mm) or less at ambient conditions.

9. A method of making an interposer, comprising:

forming an interposer on a silicon material so it has a connector mounting surface with an optical interface; and

forming an optical alignment feature in the interposer that is disposed adjacent to the connector mounting surface; wherein the optical alignment feature is formed in a resist layer of the interposer.

10. The method of claim 9 , wherein the connector mounting surface is formed as recessed portion from a planar surface of the interposer.

11. The method of claim 9 , wherein the optical alignment feature has one or more optical fiber alignment features.

12. The method of claim 11 , wherein the one or more optical fiber alignment features is a fiber rake.

13. An interposer having a connector mounting surface, an optical alignment structure and an optical interface, the optical alignment structure being formed by a resist layer of the interposer, and the connector mounting surface being recessed from a planar surface of the interposer.

14. The interposer of claim 13 , wherein the optical alignment structure includes one or more optical fiber alignment features for aligning one or more optical fibers to the optical interface.

15. The interposer of claim 13 , wherein the optical alignment structure is disposed on the planar surface of the interposer.

16. The interposer of claim 13 , the interposer being at least partially formed from silicon.

17. The interposer of claim 13 , the interposer having an optical assembly attached to the connector mounting surface.

18. The interposer of claim 13 , wherein the interposer is formed from a material with a first coefficient of thermal expansion (CTE) and a ferrule of the optical assembly is formed from a material with a second CTE, and the CTE delta between the interposer and the ferrule is 4.0×10−6° C. (Δmm/mm) or less at ambient conditions.

Assignments (2)
CHANGE OF NAME Recorded Feb 8, 2016
From: CORNING CABLE SYSTEMS LLC
To: CORNING OPTICAL COMMUNICATIONS LLC
Reel/Frame 037684/0684 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 5, 2014
From: BUTLER, DOUGLAS LLEWELLYN; ISENHOUR, MICAH COLEN; KNECHT, DENNIS MICHAEL; LUTHER, JAMES PHILLIP; MATTHEWS, KAREN IRENE
To: CORNING OPTICAL COMMUNICATIONS LLC
Reel/Frame 033038/0975 →
Continuity (2)
Provisional Application 61840737 · Jun 28, 2013
Related Publication 20150003791A1 · Jan 1, 2015