Pneumatic compressor recirculation valve system for minimizing surge under boost during throttle closing
View Patent ↗An engine system having a compressor coupled to an engine and supplying air to an intake manifold, a throttle controlling the supply of air from the compressor to the intake manifold, a compressor recirculation valve (CRV) having a pneumatic control chamber, and a throttle aspirator having its motive section in fluid communication with an inlet of the throttle and its discharge section in fluid communication with an outlet of the throttle and its suction port in fluid communication with the pneumatic control chamber of the CRV. Such an engine system automatically minimizes surge during boost without a control system activating the CRV. Here, the CRV operates purely on the changes in pressure within the system forming a loop that resets itself. In another embodiment, a gate valve and a vacuum canister may be included rather than having the throttle aspirator directly connected to the CRV's pneumatic control chamber.
1. An engine system comprising:
a compressor coupled to an engine and supplying air to an intake manifold;
a throttle controlling the supply of air from the compressor to the intake manifold;
a compressor recirculation valve having a pneumatic control chamber;
a throttle aspirator having its motive section in fluid communication with an inlet of the throttle and its discharge section in fluid communication with an outlet of the throttle, and
a suction port of the throttle aspirator in fluid communication with the pneumatic control chamber of the compressor recirculation valve.
2. The engine system of claim 1 , wherein the compressor is a portion of a turbocharger coupled to the engine.
3. The engine system of claim 1 , wherein the engine is a natural gas engine.
4. The engine system of claim 1 , wherein during a steady state with boost, air flows through the throttle creating a pressure drop and little suction vacuum is created which enables the CRV to have a valve portion thereof in a closed position.
5. The engine system of claim 4 , wherein, when the throttle is closed, increased flow occurs through the throttle aspirator thereby generating greater suction vacuum than during the steady state with no boost which evacuates the pneumatic control chamber of the compressor recirculation valve thereby opening the compressor recirculation valve to allow compressed air to flow through a bypass.
6. The engine system of claim 5 , wherein, when the throttle opens to a predetermined partially open position and the flow through the throttle aspirator decreases to a threshold value, the compressor recirculation valve closes under the force of a spring therein.
7. A method for automatically minimizing surge during boost in an engine system, the method comprising:
providing the engine system of claim 1 ;
operating the engine under a boost condition with the throttle open, wherein air flows through the throttle creating a pressure drop and little suction vacuum is created, which enables the CRV to have a valve portion thereof in a closed position under the force of a spring therein; and
closing the throttle under the boost condition, wherein the throttle aspirator evacuates the pneumatic control chamber of the compressor recirculation valve, which opens the compressor recirculation valve to allow the compressed air to flow through the compressor recirculation valve.
8. The method of claim 7 , further comprising opening the throttle to a predetermined partially open position thereby decreasing the flow of air through the throttle aspirator until a threshold value is met or exceeded, which closes the compressor recirculation valve under the force of the spring therein.
9. An engine system comprising:
a compressor coupled to an engine and supplying air to an intake manifold;
a throttle controlling the supply of air from the compressor to the intake manifold;
a vacuum reservoir;
a first aspirator having its motive section in fluid communication downstream of the compressor and its discharge section in fluid communication upstream of the compressor;
a suction port of the first aspirator in fluid communication with the vacuum reservoir;
a compressor recirculation valve having a pneumatic control chamber in fluid communication with downstream air from the compressor and in fluid communication with the vacuum reservoir;
a gate valve controlling the fluid communication of the pneumatic control chamber of the compressor recirculation valve with the downstream air and the vacuum reservoir, the gate valve having a pneumatic control chamber;
a second aspirator having its motive section in fluid communication with an inlet of the throttle and its discharge section in fluid communication with an outlet of the throttle; and
a suction port of the second aspirator in fluid communication with the pneumatic control chamber of the gate valve.
10. The engine system of claim 9 , wherein the vacuum reservoir includes a vacuum limiting valve.
11. The engine system of claim 9 , further comprising a check valve between the suction port of the first aspirator and the vacuum reservoir.
12. The engine system of claim 9 , further comprising a fluid line connecting the pneumatic control chamber of the gate valve to an air induction system.
13. The engine system of claim 9 , wherein the engine is a natural gas engine.
14. The engine system of claim 9 , wherein, under boost with the throttle open, the first aspirator evacuates the vacuum reservoir, the flow through the second aspirator is at a minimum thereby allowing compressed air from the compressor to flow through the suction port of the second aspirator into the pneumatic control chamber of the gate valve which moves or maintains the gate valve in a first open position placing the pneumatic control chamber of the compressor recirculation valve in fluid communication with compressed air from the compressor thereby closing the compressor recirculation valve or maintaining a closed position of the compressor recirculation valve.
15. The engine system of claim 9 , further comprising a fluid line in fluid communication with an air induction system and the pneumatic control chamber of the gate valve.
16. The engine system of claim 15 , wherein, when the throttle closes under boost, the second aspirator evacuates the pneumatic control chamber of the gate valve, which switches the gate valve from a first open position to a second open position placing the pneumatic control chamber of the compressor recirculation valve in fluid communication with the vacuum reservoir thereby opening the compressor recirculation valve in response to a vacuum reservoir pressure.