IP Library Granted Patent US 10,716,604
Granted Patent B2
US 10,716,604 · App. 14/336,068 · Granted Jul 21, 2020

Bone fusing device for fusing phalanges

Inventors: Barron Douglas Elleby (Marietta, GA); Douglas Henry Elleby (Marietta, GA); Daniel Brian Lanois (Atlanta, GA)
Assignee: Maurho Medical, Inc.
A61B17/7291A61B17/7283
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Quick Facts
Patent No.
US 10,716,604
App. No.
14/336,068
Granted
Jul 21, 2020
Kind
B2
Abstract

A bone fusing device to connect and facilitate fusion between two adjacent phalanges in a body has a single elongated body having a first distal end and a second proximal end connected by a middle portion having four radially extending anti-rotation fins. Each end has a bone entry tip and a plurality of adjacent barbs. Each of the barbs has a sloped surface for entry into the bone and a sharp surface to prevent extraction once press fit into one of the phalanges. Preferably, the first distal end is shorter than the second proximal end. The elongated body is straight or has affixed bend at a location in the middle portion.

Claims (16)

1. A bone fusing device to connect and facilitate fusion between two adjacent phalanges in a body; comprising:

a single elongated body having a first distal end and a second proximal end connected by a middle portion having four radially extending anti-rotation fins, the first distal end being shorter than the second proximal end and the elongated body having an affixed bend at a location in the middle portion, wherein the four anti-rotation fins are oriented at 0 degrees, 90 degrees, 180 degrees and 270 degrees relative to a cross section of the middle portion of the elongated body; and

wherein each end has a rounded generally hemispherical in shape bone entry tip and a plurality of adjacent barbs, the first distal end having a length of 9 mm and a diameter of 3.3 mm or equal to the diameter of the second proximal end, the second proximal end having a length of 16 mm and a diameter of 3.0 mm, each of the barbs has a sloped surface which is semi-spherical for entry into the bone and a sharp surface configured to allow rotation and to prevent extraction once press fit into one of the phalanges, the fins have a first end extending and starting spaced a distance from a last barb at the first distal end, each fin extending past the affixed bend toward the second proximal end to a tapered second end on the middle portion spaced a distance from a last barb at the second proximal end, the fins having a total height of 3.5 mm exhibiting a greater size than the diameters of the first distal and second proximal ends, the fins being configured to engage uncompromised boney tissue to prevent rotation, wherein the bend forms a drop angle θ of 5 degrees to 15 degrees relative first and second ends and the drop angle θ aligns with the top or 0 degree and bottom or 180 degree fins, the top fin having a convexity at a maximum height and the bottom having a concavity at the maximum height, the maximum height straddling and extending about the bend wherein the first distal end and the second proximal end are semi-spherical shaped with the anti-rotation fins disposed in the middle portion spanning the bend providing the anti-rotation feature, wherein upon insertion of the device a surgeon would insert the distal end of the device into a distal phalanx bone and pull the joint apart and insert the proximal end of the device into a middle phalanx bone and rotatingly align the two bones and compress the bones together with the 0 degree fin on top as the anti-rotation fins broach the two bones to prevent post op rotation or misalignment.

2. The bone fusing device of claim 1 wherein the bone fusing device is made of an implantable plastic.

3. The bone fusing device of claim 2 wherein the plastic being PEEK.

4. The bone fusing device of claim 2 wherein the plastic being a slightly flexible nylon or polyethylene.

5. The bone fusing device of claim 1 wherein the device is metal.

6. The bone fusing device of claim 5 wherein the device is titanium or stainless steel.

7. A bone fusing device to connect and facilitate fusion between two adjacent phalanges in a body; comprising:

a single elongated body having a first distal end and a second proximal end connected by a middle portion having four radially extending anti-rotation fins, the first distal end being shorter than the second proximal end and the elongated body having an affixed bend at a location in the middle portion, wherein the four anti-rotation fins are oriented at 0 degrees, 90 degrees, 180 degrees and 270 degrees relative to a cross section of the middle portion of the elongated body; and

wherein each end has a rounded generally hemispherical in shape bone entry tip and a plurality of adjacent barbs, the first distal end having a length of 9 mm and a diameter of 3.3 mm or equal to the diameter of the second proximal end, the second proximal end having a length of 16 mm and a diameter of 3.0 mm, each of the barbs has a sloped surface which is semi-spherical for entry into the bone and a sharp surface configured to allow rotation and to prevent extraction once press fit into one of the phalanges, the fins have a first end extending and starting spaced a distance from a last barb at the first distal end, each fin extending past the affixed bend toward the second proximal end to a tapered second end on the middle portion spaced a distance from a last barb at the second proximal end, the fins having a total height of 3.5 mm exhibiting a greater size than the diameters of the first distal and second proximal ends, the fins being configured to engage uncompromised boney tissue to prevent rotation, wherein the bend forms a drop angle θ of 10 degrees relative first and second ends and the drop angle θ aligns with the top or 0 degree and bottom or 180 degree fins, the top fin having a convexity at a maximum height and the bottom having a concavity at the maximum height, the maximum height straddling and extending about the bend wherein the first distal end and the second proximal end are semi-spherical shaped with the anti-rotation fins disposed in the middle portion spanning the bend providing the anti-rotation feature, and wherein upon insertion of the device a surgeon would insert the distal end of the device into a distal phalanx bone and pull the joint apart and insert the proximal end of the device into a middle phalanx bone and rotatingly align the two bones and compress the bones together with the 0 degree fin on top as the anti-rotation fins broach the two bones to prevent post op rotation or misalignment.

8. The bone fusing device of claim 7 wherein the bone fusing device is made of an implantable plastic.

9. The bone fusing device of claim 8 wherein the plastic being PEEK.

10. The bone fusing device of claim 8 wherein the plastic being a slightly flexible nylon or polyethylene.

11. The bone fusing device of claim 7 wherein the device is metal.

12. The bone fusing device of claim 11 wherein the device is titanium or stainless steel.

Assignments (5)
PATENT SECURITY AGREEMENT Recorded May 28, 2026
From: MEDLINE INDUSTRIES, LP
To: WILMINGTON TRUST, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 075643/0462 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2024
From: MARUHO MEDICAL, INC.
To: MEDLINE INDUSTRIES, LP
Reel/Frame 067208/0682 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2020
From: VALERIS MEDICAL, INC.
To: MARUHO MEDICAL, INC.
Reel/Frame 052266/0384 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2019
From: PHALANX, LLC
To: VALERIS MEDICAL, INC.
Reel/Frame 050731/0121 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2014
From: ELLEBY, BARRON DOUGLAS; ELLEBY, DOUGLAS HENRY; LANOIS, DANIEL BRIAN
To: PHALANX, LLC.
Reel/Frame 033559/0257 →
Continuity (1)
Related Publication 20160015437A1 · Jan 21, 2016