IP Library Granted Patent US 9,067,356
Granted Patent B2
US 9,067,356 · App. 14/357,938 · Granted Jun 30, 2015

Method for producing fine convex pattern structure and fine convex pattern production system

Inventors: Hiroyuki Naganuma (Tokyo, JP); Yuki Aritsuka (Tokyo, JP); Mikio Ishikawa (Tokyo, JP)
Assignee: DAI NIPPON PRINTING CO., LTD.
B29C59/02G03F7/0002B82Y10/00B82Y40/00B29C2791/00
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Quick Facts
Patent No.
US 9,067,356
App. No.
14/357,938
Granted
Jun 30, 2015
Kind
B2
Abstract

A method for producing a fine convex pattern structure having a fine convex pattern projecting from a flat portion in a predetermined direction with respect to the flat portion includes: using an imprint mold that has a fine concave pattern corresponding to the fine convex pattern and forming the fine convex pattern projecting from the flat portion under a condition in which the fine convex pattern is inclined to the flat portion side from the predetermined direction; and causing the fine convex pattern to project in the predetermined direction with respect to the flat portion by inducing electric charges at least on the inclined fine convex pattern.

Claims (28)

1. A method for producing a fine convex pattern structure having a flat portion and a fine convex pattern projecting from the flat portion in a predetermined direction with respect to the flat portion,

the method comprising:

using an imprint mold that has a fine concave pattern corresponding to the fine convex pattern, and forming the fine convex pattern projecting from the flat portion under a condition in which the fine convex pattern is inclined to the flat portion side from the predetermined direction; and

causing the fine convex pattern to project in the predetermined direction with respect to the flat portion by inducing electric charges at least on the inclined fine convex pattern.

2. The method for producing a fine convex pattern structure according to claim 1 , wherein the electric charges are induced on the inclined fine convex pattern by placing the fine convex pattern structure under an atmosphere in which the fine convex pattern structure can be electrically charged.

3. The method for producing a fine convex pattern structure according to claim 1 , wherein the electric charges are induced on the inclined fine convex pattern by dielectric polarization or electrostatic induction of at least the fine convex pattern.

4. The method for producing a fine convex pattern structure according to claim 1 , wherein the fine convex pattern structure is constituted by an electrically insulating material.

5. The method for producing a fine convex pattern structure according to claim 1 , wherein

the fine convex pattern structure is constituted by a material including an electrically conductive material; and

the electric charges are induced on the inclined fine convex pattern in an electrically floating state of at least the fine convex pattern.

6. A method for producing a fine convex pattern structure having a flat portion and a fine convex pattern projecting from the flat portion in a predetermined direction with respect to the flat portion, with at least the fine convex pattern being constituted by a resin material that can be shrunk by energy from outside,

the method comprising:

using an imprint mold having a fine concave pattern corresponding to the fine convex pattern, and forming the fine convex pattern projecting from the flat portion under a condition in which the fine convex pattern is inclined to the flat portion from the predetermined direction; and

causing the fine convex pattern to project in the predetermined direction with respect to the flat portion by imparting the energy from the outside to a relatively extended side surface from among side surfaces of the inclined fine convex pattern.

7. The method for producing a fine convex pattern structure according to claim 6 , wherein, by irradiating the relatively extended side surface of the inclined fine convex pattern with an active energy beam, the relatively extended side surface of the fine convex pattern is shrunk.

8. The method for producing a fine convex pattern structure according to claim 7 , wherein the relatively extended side surface of the fine convex pattern is shrunk by changing a chemical structure of the resin material in the relatively extended side surface of the fine convex pattern.

9. The method for producing a fine convex pattern structure according to claim 8 , wherein the relatively extended side surface of the fine convex pattern is shrunk by promoting a crosslinking reaction of the resin material.

10. The method for producing a fine convex pattern structure according to claim 8 , wherein the relatively extended side surface of the fine convex pattern is shrunk by cutting a molecular chain of the resin material.

11. The method for producing a fine convex pattern structure according to claim 7 , wherein the relatively extended side surface of the fine convex pattern is thermally shrunk.

12. The method for producing a fine convex pattern structure according to claim 6 , wherein the relatively extended side surface of the fine convex pattern is shrunk by irradiating the fine convex pattern structure with an electron beam, an ion beam, UV radiation, IR radiation, visible light radiation, a laser beam, X rays, or gamma radiation.

13. A system for producing a fine convex pattern structure having a flat portion and a fine convex pattern projecting from the flat portion in a predetermined direction with respect to the flat portion,

the system comprising:

an inclined pattern formation unit that uses an imprint mold having a fine concave pattern corresponding to the fine convex pattern, and forms a fine convex pattern projecting from the flat portion under a condition in which the fine convex pattern is inclined to the flat portion side from the predetermined direction; and

an electric charge imparting unit that causes the fine convex pattern to project in the predetermined direction with respect to the flat portion by inducing electric charges at least on the inclined fine convex pattern.

14. A system for producing a fine convex pattern structure that has a flat portion and a fine convex pattern projecting from the flat portion in a predetermined direction with respect to the flat portion, with at least the fine convex pattern being constituted by a resin material that can be shrunk by energy from outside,

the system comprising:

an inclined pattern formation unit that uses an imprint mold having a fine concave pattern corresponding to the fine convex pattern, and forms a fine convex pattern projecting from the flat portion under a condition in which the fine convex pattern is inclined to the flat portion side from the position of the predetermined direction; and

an energy imparting unit that causes the fine convex pattern to project in the predetermined direction with respect to the flat portion by imparting energy from outside to a relatively extended side surface, from among side surfaces of the inclined fine convex pattern formed by the inclined pattern formation unit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2014
From: NAGANUMA, HIROYUKI; ARITSUKA, YUKI; ISHIKAWA, MIKIO
To: DAI NIPPON PRINTING CO., LTD.
Reel/Frame 032880/0924 →
Priority Claims (1)
JP 2012-176940 · Aug 9, 2012 · national
Continuity (1)
Related Publication 20140327188A1 · Nov 6, 2014