Apparatus for linear friction welding
The linear friction welding (LFW) apparatus of this invention, in various embodiments includes a vibrating assembly or assemblies, which simultaneously vibrates both work pieces along the weld axis during the weld process. In one embodiment, separate vibrating assemblies are used to vibrate each work piece along the weld axis relative to each other. Each vibrating assembly has its own oscillator mechanism with motors and cams that can be moved into and out of phase with that of the other vibrating mechanism to generate the relative movement between the work pieces. In another embodiment, the apparatus includes a vibrating assembly that uses a single oscillator and two sets of rocker arms supporting carriages operatively connected by a linkage mechanism to simultaneously vibrate both work pieces along the weld axis.
1. A linear friction welding apparatus, comprising:
a first fixture configured to hold a first work piece;
a second fixture configured to hold a second work piece;
a press assembly operatively connected to the first fixture and configured to press the first work piece toward the second work piece along a press axis under selective loads; and
a vibrating assembly spaced apart from the press axis and configured to simultaneously vibrate the first fixture and the second fixture along a weld axis so that both the first work piece and the second work piece are moved along the single weld axis, wherein the vibrating assembly includes:
an oscillator operatively connected to the first fixture for selectively oscillating the first fixture, thereby vibrating the first work piece; and
a linkage connected between the first fixture and second fixture for transferring oscillation of the first fixture to the second fixture thereby vibrating the second work piece.
2. The apparatus of claim 1 , wherein:
the linkage is configured such that movement of the first fixture in a first direction causes the second fixture to move in a second direction, the second direction opposite to the first direction.
3. A linear friction welding apparatus, comprising:
a first fixture configured to hold a first work piece;
a second fixture configured to hold a second work piece;
a press assembly operatively connected to the first fixture and configured to press the first work piece toward the second work piece along a press axis under selective loads; and
a vibrating assembly spaced apart from the press axis and configured to simultaneously vibrate the first fixture and the second fixture along a weld axis so that both the first work piece and the second work piece are moved along the single weld axis, wherein:
the vibrating assembly includes an oscillator operatively connected to the first fixture for selectively oscillating the first fixture, thereby vibrating the first work piece; and
the press assembly includes at least one hydraulic ram connected between the first fixture and second fixture and configured to transfer oscillation of the first fixture to the second fixture thereby vibrating the second work piece.
4. The apparatus of claim 3 , further comprising:
a first component pivotably supporting the first fixture; and
a second component pivotably supporting the second fixture, wherein the first component is fixedly positioned with respect to the press axis, and the second component is movable with respect to the press axis.
5. A linear friction welding apparatus, comprising:
a first fixture configured to hold a first work piece;
a second fixture configured to hold a second work piece;
a press assembly operatively connected to the first fixture and configured to press the first work piece toward the second work piece along a press axis under selective loads;
a vibrating assembly spaced apart from the press axis and configured to simultaneously vibrate the first fixture and the second fixture along a weld axis so that both the first work piece and the second work piece are moved along the single weld axis;
a first slide extending orthogonally to the press axis and positioned such that the first fixture slides along the first slide as the first fixture is vibrated; and
a second slide extending orthogonally to the press axis and positioned such that the second fixture slides along the second slide as the second fixture is vibrated.
6. The apparatus of claim 5 wherein the vibrating assembly includes a first oscillator mechanism operatively connected to the first fixture for selectively vibrating the first work piece and a second oscillator operatively connected to the second fixture for selectively vibrating the second work piece.
7. The apparatus of claim 5 , further comprising:
a third slide extending parallel to the press axis and positioned such that the second slide slides along the third slide as the first work piece is pressed toward the second work piece; and
a fourth slide extending parallel to the press axis and positioned such that the second slide slides along the fourth slide as the first work piece is pressed toward the second work piece.
8. The apparatus of claim 7 wherein the vibrating assembly includes a first oscillator mechanism operatively connected to the first fixture for selectively vibrating the first work piece and a second oscillator operatively connected to the second fixture for selectively vibrating the second work piece.