IP Library Granted Patent US 10,018,831
Granted Patent B2
US 10,018,831 · App. 14/364,672 · Granted Jul 10, 2018

Method for the production of stretchable and deformable optical elements, and elements thus obtained

Inventors: Gabriele Corbelli (Mariano Comense, IT); Cristian Ghisleri (Soncino, IT); Luca Ravagnan (Milan, IT); Paolo Milani (Pavia, IT)
Assignee: WISE S.R.L.
G02B26/0808C23C14/48G02B5/1828G02B5/1861G02B26/0825H01B1/22Y10T428/265Y10T428/31678
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Quick Facts
Patent No.
US 10,018,831
App. No.
14/364,672
Granted
Jul 10, 2018
Kind
B2
Abstract

It is described a method for the production of a fully or partially reflective stretchable and deformable optical element, comprising the implantation in at least one surface of an elastomeric support, by a technique of “Cluster Beam Implantation”, of neutral nanoclusters of a material selected among one or more metals, their alloys, their oxides or mixtures thereof, thus obtaining in said support a nanocomposite layer, possibly emerging at the surface of said element, and said implantation taking place by: uniformly implanting said nanoclusters in a surface of said elastomeric support, wherein said surface has a molded profile essentially corresponding to the profile of the optical element to be produced; or selectively implanting said nanoclusters in a flat surface of said elastomeric support; or uniformly implanting a first layer of said nanoclusters in a surface of said elastomeric support, and then selectively implanting a second layer of said nanoclusters onto the first nanoclusters layer thus obtained.

Claims (21)

1. A method for the production of a fully or partially reflective stretchable and deformable optical element comprising a diffraction grating, said method comprising:

providing an elastomer support;

implanting in at least one surface of the elastomer support, by a technique of “Cluster Beam Implantation”, neutral nanoclusters of a material selected among one or more metals, their alloys, their oxides or mixtures thereof, to form a nanocomposite layer of said neutral nanoclusters in said elastomer support, thereby producing the fully or partially reflective stretchable and deformable optical element comprising the elastomeric diffraction grating.

2. The method according to claim 1 , comprising the phases of:

creating a beam of neutral nanoclusters of said material, in which said nanoclusters have a mean velocity between 100 and 10000 m/s and size less than 50 nm;

directing said beam onto said surface of the elastomeric support.

3. The method according to claim 1 , wherein said one or more metals are selected from the group consisting of Au, Ag, Pd, Pt, Cu, Ti, Fe, Ni, Cr, Co, Nb, Zr, Al, V, Zn, Mo, W, Pb, Sn, Hf and Ir.

4. The method according to claim 1 , wherein said elastomer support comprises a material selected among polysiloxanes, silicone rubbers, latex, thermoplastic elastomers, photoresists, polyurethane, polyamide, polyimide, fluoropolymers, polyvinyl pyrrolidone, polyethylene glycol, polyethylene oxide, polyvinyl alcohol or hydrogels.

5. The method according to claim 4 , wherein said elastomer support is polydimethylsiloxane (PDMS).

6. The method according to claim 1 , wherein said nanoclusters have size between 1 and 20 nm.

7. The method according to claim 1 , wherein during the implantation of nanoclusters the elastomeric support is maintained at a temperature between −10° C. and 150° C.

8. The method according to claim 7 , wherein said temperature is room temperature.

9. The method according to claim 1 , wherein, after implantation of the nanoclusters in the elastomer support, the nanocomposite layer thus obtained is cured at a temperature from about 40° C. to about 120° C. for a period from about 0.3 hours to about 48 hours.

10. The fully or partially reflective stretchable and deformable optical element comprising the diffraction grating obtained according to claim 1 .

11. The optical element comprising the diffraction grating according to claim 10 wherein the nanocomposite layer formed in the elastomer support is both fully or partially reflective and electrically conductive.

12. The optical element comprising the diffraction grating according to claim 10 , wherein the nanocomposite layer formed in the surface of the elastomer support has a thickness comprised between 5 nm and 10 μm.

13. The optical element comprising the diffraction grating according to claim 12 , wherein said nanocomposite layer has a thickness comprised between 10 nm and 1 μm.

14. The optical element comprising the diffraction grating according to claim 10 , wherein the elastomer support has a molded surface with a shape corresponding to that of the diffraction grating, wherein said molded surface comprises the nanocomposite layer.

15. The optical element comprising the diffraction grating according to claim 10 , wherein the elastomer support has a flat surface, wherein said flat surface comprises a discontinuous nanocomposite layer in the form of reflective “islands” positioned according to a geometrical pattern.

16. The optical element comprising the diffraction grating according to claim 10 , wherein the elastomer support has a flat surface, wherein said flat surface of the elastomer support comprises: a first continuous nanocomposite layer, and a second discontinuous nanocomposite layer in the form of reflective “islands” positioned according to a geometrical pattern on said first continuous nanocomposite layer.

17. An optical system comprising at least the fully or partially reflective optical element comprising the diffraction grating of claim 10 .

Assignments (3)
CHANGE OF NAME Recorded Feb 14, 2025
From: WISE S.R.L.
To: WISE S.P.A.
Reel/Frame 070433/0064 →
CHANGE OF ADDRESS Recorded Feb 13, 2020
From: WISE S.R.L.
To: WISE S.R.L.
Reel/Frame 052350/0427 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2018
From: MONTORFANO, MARIA; GHISLERI, CRISTIAN; RAVAGNAN, LUCA; MILANI, PAOLO
To: WISE S.R.L.
Reel/Frame 045554/0624 →
Priority Claims (1)
IT MI2010A0532 · Mar 30, 2010 · national
Continuity (3)
Continuation In Part 13638589
Provisional Application 61566816 · Dec 5, 2011
Related Publication 20150103405A1 · Apr 16, 2015
Cited By (2)
US 12,222,491 US 12,286,702