IP Library Patent Application 14368017
Patent Application
App. No. 14/368,017

REDOX FLOW SECONDARY BATTERY AND ELECTROLYTE MEMBRANE FOR REDOX FLOW SECONDARY BATTERY

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Patent No.
US None
App. No.
14/368,017
Abstract

The problem addressed by the present invention is to obtain an electrolyte membrane that, as an electrolyte membrane for a redox flow secondary battery, is able to suppress the ion permeability of an active substance without detracting from proton (H+) permeability, has superior ion-selective permeability, has low electrical resistivity, and has superior current efficiency. The present invention solves the abovementioned problem by means of the electrolyte membrane for a redox flow secondary battery containing a perfluorocarbon sulfonic acid resin having a specific structure and an equivalent weight (EW), and the ion conductivity being adjusted to a predetermined range.

Claims (33)

1 - 10 . (canceled)

11 . A redox flow secondary battery comprising an electrolytic bath comprising:

a positive electrode cell chamber comprising a positive electrode composed of a carbon electrode;

a negative electrode cell chamber comprising a negative electrode composed of a carbon electrode; and

an electrolyte membrane as a diaphragm to separate the positive electrode cell chamber and the negative electrode cell chamber,

wherein the positive electrode cell chamber comprises a positive electrode electrolyte solution comprising a positive electrode active substance; and the negative electrode cell chamber comprises a negative electrode electrolyte solution comprising a negative electrode active substance;

wherein the redox flow secondary battery charges and discharges based on changes in valences of the positive electrode active substance and the negative electrode active substance in the electrolyte solutions;

wherein the electrolyte membrane comprises an ion-exchange resin composition comprising a perfluorocarbonsulfonic acid resin having a structure represented by the following formula (1):

—[CF 2 —CF 2 ] a —[CF 2 —CF(—O—(CF 2 ) m —SO 3 H)] g —  (1)

wherein a and g represent numbers satisfying 0≦a<1, 0<g≦1, and a+g=1; and m represents an integer of 1 to 6;

wherein the perfluorocarbonsulfonic acid resin has an equivalent weight EW (a dry mass in grams per equivalent of ion-exchange groups) of 250 to 1,500 g/eq; and

wherein the electrolyte membrane has an ionic conductivity at 110° C. at a relative humidity of 50% RH of 0.05 S/cm or higher.

12 . The redox flow secondary battery according to claim 11 , wherein the perfluorocarbonsulfonic acid resin has an equivalent weight EW (a dry mass in grams per equivalent of ion-exchange groups) of 250 to 700 g/eq.

13 . The redox flow secondary battery according to claim 11 , wherein the positive electrode electrolyte solution and the negative electrode electrolyte solution are sulfuric acid electrolyte solutions comprising vanadium.

14 . The redox flow secondary battery according to claim 11 , wherein the electrolyte membrane has an equilibrium moisture content of 5 to 80% by mass.

15 . The redox flow secondary battery according to claim 12 , wherein the electrolyte membrane has an equilibrium moisture content of 5 to 80% by mass.

16 . The redox flow secondary battery according to claim 11 , wherein the ion-exchange resin composition comprises 0.1 to 20 parts by mass of a polyphenylene ether resin and/or a polyphenylene sulfide resin with respect to 100 parts by mass of the perfluorocarbonsulfonic acid resin.

17 . The redox flow secondary battery according to claim 12 , wherein the ion-exchange resin composition comprises 0.1 to 20 parts by mass of a polyphenylene ether resin and/or a polyphenylene sulfide resin with respect to 100 parts by mass of the perfluorocarbonsulfonic acid resin.

18 . An electrolyte membrane for a redox flow secondary battery, comprising an ion-exchange resin composition comprising a perfluorocarbonsulfonic acid resin having a structure represented by the following formula (1):

—[CF 2 —CF 2 ] a —[CF 2 —CF(—O—(CF 2 ) m —SO 3 H)] g —  (1)

wherein a and g represent numbers satisfying 0≦a<1, 0<g≦1, and a+g=1; and m represents an integer of 1 to 6;

wherein the perfluorocarbonsulfonic acid resin has an equivalent weight EW (a dry mass in grams per equivalent of ion-exchange groups) of 250 to 1,500 g/eq; and

wherein the electrolyte membrane has an ionic conductivity at 110° C. at a relative humidity of 50% RH of 0.05 S/cm or higher.

19 . The electrolyte membrane for the redox flow secondary battery according to claim 18 , wherein the perfluorocarbonsulfonic acid resin has an equivalent weight EW (a dry mass in grams per equivalent of ion-exchange groups) of 250 to 700 g/eq.

20 . The electrolyte membrane for the redox flow secondary battery according to claim 18 , wherein the electrolyte membrane has an equilibrium moisture content of 5 to 80% by mass.

21 . The electrolyte membrane for the redox flow secondary battery according to claim 19 , wherein the electrolyte membrane has an equilibrium moisture content of 5 to 80% by mass.

22 . The electrolyte membrane for the redox flow secondary battery according to claim 18 , wherein the ion-exchange resin composition comprises 0.1 to 20 parts by mass of a polyphenylene ether resin and/or a polyphenylene sulfide resin with respect to 100 parts by mass of the perfluorocarbonsulfonic acid resin.

23 . The electrolyte membrane for the redox flow secondary battery according to claim 19 , wherein the ion-exchange resin composition comprises 0.1 to 20 parts by mass of a polyphenylene ether resin and/or a polyphenylene sulfide resin with respect to 100 parts by mass of the perfluorocarbonsulfonic acid resin.

24 . The electrolyte membrane for the redox flow secondary battery according to claim 20 , wherein the ion-exchange resin composition comprises 0.1 to 20 parts by mass of a polyphenylene ether resin and/or a polyphenylene sulfide resin with respect to 100 parts by mass of the perfluorocarbonsulfonic acid resin.

25 . The electrolyte membrane for the redox flow secondary battery according to claim 18 , wherein the ion-exchange resin composition has been subjected to a heat treatment at 130 to 200° C. for 1 to 60 min.

26 . The electrolyte membrane for the redox flow secondary battery according to claim 19 , wherein the ion-exchange resin composition has been subjected to a heat treatment at 130 to 200° C. for 1 to 60 min.

27 . The electrolyte membrane for the redox flow secondary battery according to claim 20 , wherein the ion-exchange resin composition has been subjected to a heat treatment at 130 to 200° C. for 1 to 60 min.

28 . The electrolyte membrane for the redox flow secondary battery according to claim 22 , wherein the ion-exchange resin composition has been subjected to a heat treatment at 130 to 200° C. for 1 to 60 min.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTIES NAMES PREVIOUSLY RECORDED AT REEL: 038895 FRAME: 0337. ASSIGNOR(S) HEREBY CONFIRMS THE MERGER. Recorded Jun 21, 2016
From: ASAHI KASEI FIBERS CORPORATION; ASAHI KASEI CHEMICALS CORPORATION; ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 039097/0503 →
MERGER Recorded Jun 13, 2016
From: ASAHI KASEI E-MATERIALS CORPORATION
To: ASAHI KASEI KABUSHIKI KAISHA
Reel/Frame 038895/0337 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2014
From: KATO, AKIHIRO; MIYAKE, NAOTO
To: ASAHI KASEI E-MATERIALS CORPORATION
Reel/Frame 033818/0600 →