IP Library › Granted Patent US 9,611,369
Granted Patent B2
US 9,611,369 · App. 14/384,617 · Granted Apr 4, 2017

In-mold foam molded body comprising polypropylene resin foam particles and method for producing same

Inventors: Keishi Sato (Settsu, JP); Toru Yoshida (Settsu, JP)
Assignee: KANEKA CORPORATION
C08J9/0028B29C44/02B29C44/445C08J9/0023C08J9/18C08J9/232B29K2023/12B29K2079/00C08J2323/12
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,611,369
App. No.
14/384,617
Granted
Apr 4, 2017
Kind
B2
Abstract

An in-mold foaming molded product having a thin wall part of the present invention contains expanded polypropylene resin particles. The expanded polypropylene resin particles include a polypropylene resin composition that contains an aliphatic diethanolamine fatty acid ester and an aliphatic diethanolamine in a total amount of not less than 0.1 part by weight but not greater than 5 parts by weight with respect to 100 parts by weight of polypropylene resin.

Claims (24)

1. An in-mold foaming molded product containing a thin wall part, each of the in-mold foaming molded product and the thin wall part comprising expanded polypropylene resin particles,

the expanded polypropylene resin particles including a polypropylene resin composition that contains an aliphatic diethanolamine fatty acid ester and an aliphatic diethanolamine in a total amount of not less than 0.25 parts by weight but not greater than 5 parts by weight with respect to 100 parts by weight of polypropylene resin, wherein

a weight proportion of the aliphatic diethanolamine is not less than 0.1 parts by weight but not greater than 3 parts by weight with respect to 100 parts by weight of polypropylene resin, and

a weight proportion of the aliphatic diethanolamine fatty acid ester is not less than 0.15 parts by weight but not greater than 2 parts by weight with respect to 100 parts by weight of polypropylene resin.

2. The in-mold foaming molded product as set forth in claim 1 , wherein a weight proportion of the aliphatic diethanolamine fatty acid ester is not less than 5 weight % but not greater than 95 weight % with respect to 100 weight % of a total weight of the aliphatic diethanolamine fatty acid ester and the aliphatic diethanolamine.

3. The in-mold foaming molded product as set forth in claim 1 , wherein the aliphatic diethanolamine fatty acid ester is a compound represented by General Formula (1), and the aliphatic diethanolamine is a compound represented by General Formula (2),

where R 1 is a C12 to C24 alkyl group, R 2 is a C11 to C23 alkyl group, and R 1 and R 2 are optionally identical to or different from each other,

where R 3 is a C12 to C24 alkyl group.

4. The in-mold foaming molded product as set forth in claim 3 , wherein the aliphatic diethanolamine fatty acid ester is stearyl diethanolamine monostearic acid ester, and the aliphatic diethanolamine is stearyl diethanolamine.

5. The in-mold foaming molded product as set forth in claim 1 , wherein the polypropylene resin composition further contains an aliphatic alcohol in an amount of not less than 0.001 part by weight but not greater than 2 parts by weight with respect to 100 parts by weight of the polypropylene resin.

6. The in-mold foaming molded product as set forth in claim 5 , wherein the aliphatic alcohol is a compound represented by General Formula (3),

R 4 —OH  General Formula (3)

where R 4 is a C12 to C24 alkyl group.

7. The in-mold foaming molded product as set forth in claim 1 , wherein a shortest distance between one point of one of a pair of surfaces and the other of the pair of surfaces which face each other on at least one portion of the thin wall part of the in-mold foaming molded product is a distance of not less than one expanded polypropylene resin particle but not more than three expanded polypropylene resin particles.

8. The in-mold foaming molded product as set forth in claim 1 , wherein a shortest distance between one point of one of a pair of surfaces and the other of the pair of surfaces which face each other on at least one portion of the thin wall part of the in-mold foaming molded product is a distance of not less than one expanded polypropylene resin particle but not more than two expanded polypropylene resin particles.

9. The in-mold foaming molded product as set forth in claim 1 , wherein the in-mold foaming molded product having the thin wall part is configured to house an article in each section partitioned by a rib or ribs which is/are the thin wall part.

10. A method of producing an in-mold foaming molded product having a thin wall part,

the method comprising the steps of:

filling a mold with expanded polypropylene resin particles; and

heating the expanded polypropylene resin particles in the mold,

the expanded polypropylene resin particles including a polypropylene resin composition that contains an aliphatic diethanolamine fatty acid ester and an aliphatic diethanolamine in a total amount of not less than 0.25 parts by weight but not greater than 5 parts by weight with respect to 100 parts by weight of polypropylene resin, wherein

a weight proportion of the aliphatic diethanolamine is not less than 0.1 parts by weight but not greater than 3 parts by weight with respect to 100 parts by weight of polypropylene resin, and

a weight proportion of the aliphatic diethanolamine fatty acid ester is not less than 0.15 parts by weight but not greater than 2 parts by weight with respect to 100 parts by weight of polypropylene resin.

11. The method as set forth in claim 10 , wherein the polypropylene resin composition further contains an aliphatic alcohol in an amount of not less than 0.001 part by weight but not greater than 2 parts by weight with respect to 100 parts by weight of the polypropylene resin.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 12, 2014
From: SATO, KEISHI; YOSHIDA, TORU
To: KANEKA CORPORATION
Reel/Frame 033734/0285 →
Priority Claims (1)
JP 2012-057139 · Mar 14, 2012 · national
Continuity (1)
Related Publication 20150057387A1 · Feb 26, 2015