IP Library Granted Patent US 10,295,711
Granted Patent B2
US 10,295,711 · App. 14/386,447 · Granted May 21, 2019

Prototype aluminum mold for stampers and method for manufacturing same, stamper and method for manufacturing same, method for manufacturing article, and antireflection article

Inventors: Katsuhiro Kojima (Yokohama, JP); Hiroshi Onomoto (Otake, JP); Hiroaki Kita (Inazawa, JP); Kota Shirai (Shizuoka, JP); Hiroshi Okada (Shizuoka, JP); Kazume Mochizuki (Shizuoka, JP)
Assignees: Mitsubishi Chemical Corporation; Nippon Light Metal Company, Ltd.
G02B5/0268B22D25/02B29C43/021B29D11/0074C22C21/00C22C21/06C22F1/00C22F1/04C22F1/047C25D11/08C25D11/12C25D11/16C25D11/24G02B1/118B29C59/046B29L2031/772Y10T428/24355
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Quick Facts
Patent No.
US 10,295,711
App. No.
14/386,447
Granted
May 21, 2019
Kind
B2
Abstract

A prototype aluminum mold for stampers that is used to manufacture stampers having a fine irregular surface structure on the surface thereof and containing aluminum and magnesium, wherein the content of magnesium is 0.1% by mass to 3% by mass, the content of silicon is 100 ppm by mass or less, the total content of elements other than aluminum and magnesium is 500 ppm by mass or less, and the number of magnesium silicide particles having an equivalent diameter of 10 nm or more on the surface of the prototype aluminum mold for stampers is 10/1000 μm 2 or less.

Claims (12)

1. A prototype aluminum mold for stampers containing aluminum and magnesium that is used in the manufacturing of stampers having a fine irregular surface structure on the surface thereof, wherein,

the content of magnesium is 0.1% by mass to 3% by mass, the content of silicon is 100 ppm by mass or less, the total content of elements other than aluminum and magnesium is 500 ppm by mass or less,

the prototype aluminum mold for stampers contains magnesium silicide particles and the majority of the magnesium silicide particles having an equivalent diameter of 10 nm to 250 nm, and

the number of magnesium silicide particles having an equivalent diameter of 10 nm to 250 nm on the surface of the prototype aluminum mold for stampers is 10/1000 μm 2 or less.

2. The prototype aluminum mold for stampers according to claim 1 , wherein the number of magnesium silicide particles having an equivalent diameter of 10 nm to 250 nm is 8/1000 μm 2 or less.

3. A stamper used in the manufacturing of articles having a fine irregular surface structure on the surface thereof, wherein

the stamper has a prototype aluminum mold, and

the prototype aluminum mold having a fine irregular surface structure formed on the surface of the prototype aluminum mold in which the average interval between pores is equal to or less than the wavelength of visible light, and

the content of magnesium in the prototype aluminum mold is 0.1% by mass to 3% by mass, the content of silicon is 100 ppm by mass or less, the total content of elements other than aluminum and magnesium is 500 ppm by mass or less,

the prototype aluminum mold contains magnesium silicide particles, and

the number of magnesium silicide particles having an equivalent diameter of 10 nm to 250 nm on the surface of the stamper is 10/1000 μm 2 or less.

4. The stamper used in the manufacturing of articles having a fine irregular surface structure on the surface thereof according to claim 3 , wherein the prototype aluminum mold the majority of the magnesium silicide particles have an equivalent diameter of 10 nm to 250 nm.

Assignments (2)
CHANGE OF NAME Recorded Jul 20, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043266/0685 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2014
From: KOJIMA, KATSUHIRO; ONOMOTO, HIROSHI; KITA, HIROAKI; SHIRAI, KOTA; OKADA, HIROSHI; MOCHIZUKI, KAZUME
To: MITSUBISHI RAYON CO., LTD.; NIPPON LIGHT METAL COMPANY, LTD.
Reel/Frame 033776/0428 →
Priority Claims (1)
JP 2012-078812 · Mar 30, 2012 · national
Continuity (1)
Related Publication 20150050455A1 · Feb 19, 2015