Central belt system of a commissioning unit
In the case of a central belt system ( 1 ) with article shafts ( 2 ), ejectors ( 5 ), moving central belt ( 4 ) and central control unit ( 6 ), an automatic control system ( 7 ′) which is connected to the control unit ( 6 ) for articles to be controlled on the moving central belt ( 4 ), with a connected image processing unit ( 8 ), and a camera system ( 9, 10 ) possibly in addition with an illumination system ( 11 ). The camera and illumination systems ( 9, 10 ) are set in such a way, and the articles to be controlled which are arranged chaotically on the central belt ( 4 ) are ejected by the ejectors ( 5 ) in such a way, that optical shadow formation at the article to be controlled on the central belt ( 4 ) is preferably just prevented.
1. A central belt system of a commissioning unit, with article shafts and a central belt moving in a direction of a pull-off container handling system, the article shafts including ejectors, wherein ejectors of the article shafts are activated in such a timely manner that all the articles that belong to one commissioning order are collected on the central belt in a virtual window and are released into an associated order container of the container handling system, the central belt system comprising:
an automatic control system, which is in connection with the moving central belt, with a connected image processing unit is provided for the articles to be controlled on the moving central belt, wherein said image processing unit is supplied with reliable data of articles by a variably adjustable camera system, wherein the articles to be controlled, which are arranged on the central belt, are ejected or transferred by the ejectors via said automatic control system such that optical shadow formation on the central belt is prevented, said camera system comprising a plurality of cameras, said plurality of cameras capturing data of the arranged articles on the central belt, wherein the articles are illuminated by an illumination system.
2. A central belt system in accordance with claim 1 , wherein an interval of times at which the articles are ejected from the article shafts, which times are calculated by the automatic control system, is selected to be such that the articles come to lie on the central belt at such a distance from each other that no optical shadow formation occurs, said automatic control system receiving said data regarding said arranged articles, said data comprising dimensions of the arranged articles, said automatic control system comparing said data regarding said arranged articles with a placed order, said automatic control system controlling said ejectors based on said data, said automatic control system receiving predetermined data of articles that belong to one commissioning order and said automatic control system comparing said predetermined data of articles with said reliable data of the articles from said image processing unit to determine if the one commissioning order has been fulfilled.
3. A central belt system in accordance with claim 1 , wherein a speed of conveying of the central belt is changed in order to ensure a variable distance between articles depending on the shadow formation.
4. A central belt system in accordance with claim 1 , wherein an acceleration of the ejectors is set such that ejected articles of one row of article shafts come to lie in a virtual window of one half of the central belt, which said window faces the one row of article shafts, and the ejected articles of an opposite row of article shafts located opposite come to lie in another virtual window of another half of the central belt, said another virtual window facing said opposite row of article shafts.
5. A central belt system in accordance with claim 4 , wherein a longitudinal web is arranged in a middle of the central belt in order to prevent ejected articles from sliding to a respective other longitudinal side of the central belt with certainty.
6. A central belt system in accordance with claim 1 , wherein cameras of the camera system are installed and configured directly after the central belt such that said data of the articles, which is located on an underside of the articles, is read when the articles, following a trajectory or sliding on an oblique plane, drop or slide into the order container or another pull-off system, said automatic control system receiving said data regarding said arranged articles, said data comprising dimensions of the arranged articles, said automatic control system comparing said data regarding said arranged articles with a placed order, said automatic control system controlling said ejectors based on said data.
7. A central belt system in accordance with claim 1 , wherein checking of the articles is performed by checking various seals for intactness with use of a defined light frequency.
8. A central belt system in accordance with claim 1 , wherein a physical flow of articles is monitored photographically.
9. A central belt system in accordance with claim 1 , wherein recognition of a physical empty area between commissioning orders is performed.
10. A central belt system in accordance with claim 1 , wherein only a data stream of a commissioning order from a camera of the camera system that was a first to recognize the data stream is recorded.
11. A central belt system in accordance with claim 1 , wherein the article shafts are arranged in an A-shaped pattern.
12. A central belt system in accordance with claim 1 , wherein the articles are released via an intermediary of an ascending belt.
13. A central belt system in accordance with claim 1 , wherein said variably adjustable camera system comprises said illumination system, said illumination system being variably adjustable, said illumination system being arranged in an area of the central belt.
14. A central belt system in accordance with claim 13 , wherein the illumination system is set and configured such that the optical shadow formation on the central belt is prevented.
15. A central belt system of a commissioning unit, comprising:
article shafts and a central belt moving in a direction of a pull-off container handling system, said article shafts comprising ejectors;
a central control unit, said ejectors being activated via said central control unit such that all articles associated with one commissioning order are collected on the central belt in a virtual window and released into an associated order container of the container handling system;
an automatic control system connected with the moving central belt and said central control unit;
a variably adjustable camera system comprising a plurality of cameras and a variably adjustable illumination system, said plurality of cameras capturing data of the articles, wherein the articles are illuminated via said variably adjustable illumination system; and
an image processing unit connected to said automatic control system, said image processing unit receiving said data of the articles via said variably, adjustable camera system, said automatic control system determining ejection times at which the articles are ejected from said ejection shafts, said central control unit receiving said ejection times as input, wherein the ejectors are controlled via at least said central control unit based on said ejection times such that optical shadow formation on the central belt is prevented.
16. A central belt system in accordance with claim 15 , wherein an interval of times at which the articles are ejected from the article shafts, which times are calculated by the automatic control system, is selected to be such that the articles come to lie on the central belt at such a distance from each other that no optical shadow formation occurs, said automatic control system receiving said data of said articles, said data comprising dimensions of the articles, said automatic control system comparing said data regarding said articles with a placed order, said automatic control system controlling said ejectors based on said data.
17. A central belt system in accordance with claim 15 , wherein a speed of conveying of the central belt is changed in order to ensure a variable distance between articles depending on the optical shadow formation.
18. A central belt system in accordance with claim 15 , wherein an acceleration of the ejectors is set such that ejected articles of one row of article shafts are arranged in a virtual window of one half of the central belt, said window facing in a direction of the one row of article shafts, wherein other ejected articles of an opposite row of article shafts are ejected such that said other ejected articles are arranged in another virtual window of another half of the central belt, said another virtual window facing in a direction of said opposite row of article shafts, said automatic control system receiving said data of said articles, said data comprising dimensions of the articles, said automatic control system comparing said data regarding said articles with a placed order, said automatic control system controlling said ejectors based on said data, wherein a longitudinal web is arranged in a middle area of the central belt in order to prevent ejected articles from sliding to a respective other longitudinal side of the central belt.
19. A central belt system in accordance with claim 15 , wherein said cameras of the camera system are installed and configured directly after the central belt such that said data of the articles, which is located on an underside of the articles, is read when the articles, following a trajectory or sliding on an oblique plane, drop or slide into the order container or another pull-off system, said automatic control system receiving predetermined data of articles that is associated with said one commissioning order and said automatic control system comparing said predetermined data of articles with data of the articles captured via said plurality of cameras to determine if the one commissioning order has been fulfilled.