Method and device for producing a ply involved in the construction of a multi-ply panel
There is a method for producing a ply involved in the construction of a multi-ply panel for constructing or adding to a wall, floor or ceiling, or a sloping part for a building. The ply includes a juxtaposition of strips, either structural strips or filling strips, positioned between the structural strips and made of a different material from that of the structural strips. The materials are selected for the thermal or acoustic insulation thereof, the thermal inertia thereof or the fire résistance thereof. Each lateral movement of a ply being produced with respect to the assembly plane is carried out by the synchronized movement of a table with which the lower face of the ply is in contact and a driver with which the upper face of the ply is in contact. There is an installation for implementing the method according to the invention.
1. A method for manufacturing a layer forming part of a multi-ply panel of a building, the method comprising the steps of:
preparing a structural strip having a first structural side edge and a second structural side edge opposite said first structural side edge, said structural strip being comprised of a structural material selected for at least one of a group consisting of: heat insulation, sound insulation, thermal inertia, and fire-resistance;
preparing a filler strip having a first filler side edge and a second filler side edge opposite said first filler side edge, said filler strip being comprised of a filler material selected for at least one of a group consisting of: heat insulation, sound insulation, thermal inertia, and fire-resistance, said filler material being different from said structural material;
placing said structural strip on a table, said first structural side edge against a stop, and said second structural side edge according to a predefined strip assembling plane so as to form a reference mark;
aligning said first filler side edge of said filler strip to said second structural side edge of said structural strip;
contacting said first filler side edge of said filler strip with said second structural side edge of said structural strip on the assembling plane so as to form an assembly, said assembly being a layer having a lower face, an upper face, and an end edge, said end edge being comprised of said second filler side edge when said assembly is comprised of said structural strip and said filler strip;
moving said layer relative to the assembling plane by a lateral displacement so as to align said end edge of said layer on the assembling plane,
wherein said lateral displacement is performed by a synchronized lateral displacement of said table, wherein said lower face of said layer contacts said table, and wherein said upper face of said layer contacts a pressing drive system,
repeating the steps of placing, aligning, contacting, and moving with an additional strip having a first additional side edge and a second additional side edge opposite said first additional side edge, said additional strip being comprised of an additional material, said additional material alternating between said structural material and said filler material according to a most recent strip in said assembly.
2. The method, according to claim 1 , wherein said lateral displacement and said synchronized lateral displacement of said table correspond to an additional synchronized movement of said pressing drive system.
3. The method, according to claim 1 , wherein at least one strip of a group consisting of said structural strip, said filler strip, and said additional strip is comprised of two parts and a gap between said two parts so form an opening in said layer.