Non-traversing tube inspection system
Tube inspections are performed by combining the use of APR technology with GW technology. The reflections measured by both technologies are compared to each other and used to more specifically identify the type and location of a flaw or anomaly that appears in the interior of the tube. Further, embodiments of novel probes to be used in GW technique for inspecting tubes with mechanical waves having bandwidth that is equal to 150 KHz or more are disclosed.
1. A method for inspecting the condition of a tube utilizing a probe device that comprises a transducer element, the method comprising:
communicating an acoustic wave toward a tube such that at least a portion of the communicated acoustic wave propagates within the interior of the tube;
receiving reflections of the acoustic wave and converting them into electronic signals;
communicating a mechanical wave such that at least a portion of the mechanical waves propagate inside the wall of the tube;
receiving reflections of the mechanical wave and converting them into electronic signals;
communicating the converted electronic signals of the acoustic wave and mechanical wave reflections to a processing device; and
processing the received electronic signals to detect locations, types and size of flaws in the tube;
wherein said processing comprises:
comparing the locations and types of flaws detected from said processing of the reflected acoustic waves electronic signals with locations and types of flaws detected from processing of the reflected mechanical waves electronic signals; and
concluding that a flaw is a non-penetrating crack or Outer Diameter (OD) wall loss if the flaw appears only in the electronic signals created from the mechanical wave reflections in the wall of the tube.
2. The method of claim 1 , comprising at least partially inserting the probe device into the interior of the tube.
3. The method of claim 1 , wherein comparing the results further comprising normalizing the timing of each received signal to the time of receiving a signal from a far end of the tube.
4. The method of claim 1 , wherein communicating acoustic waves and communicating mechanical waves are implemented in serial.
5. The method of claim 1 , wherein the acoustic wave comprises an acoustic pseudo noise signal.
6. A hand-held probe (HHP) for inspecting a tube, the HHP comprising:
a transducer cylinder having a shape of a cylinder with a near end and a far end and comprising a mechanical wave transducer mechanism with a plurality of mechanical wave transducers organized in two or more rings;
a housing having an opening configured for receiving the near end of the transducer cylinder;
a processing unit configured and operable for receiving the converted electronic signals of the acoustic wave and mechanical wave reflections from said transducer cylinder and processing the received electronic signals to detect locations, types and size of flaws in the tube;
wherein said processing unit is configured and operable for comparing the locations and types of flaws detected from processing the reflected acoustic waves electronic signals with locations and types of flaws detected from processing the reflected mechanical waves electronic signals; and concluding that a flaw is a non-penetrating crack or Outer Diameter (OD) wall loss if the flaw appears only in the electronic signals created from the mechanical wave reflections in the wall of the tube;
wherein, when the transducer cylinder is inserted into the tube, the transducer mechanism presses the plurality of the mechanical-wave transducers toward the interior wall of the tube such that the transducer cylinder is configured to communicate a mechanical wave toward the wall of the tube and receive reflections of the mechanical wave caused by anomalies in the wall of the tube.
7. The HHP of claim 6 , wherein said transducer cylinder is configured and operable for receiving reflections of the acoustic wave and converting them into electronic signals and receiving reflections of the mechanical wave and converting them into electronic signals.
8. The HHP of claim 6 , wherein said processing unit is configured and operable for comparing the results further comprising normalizing the timing of each received signal to the time of receiving a signal from a far end of the tube.
9. The HHP of claim 6 , wherein said mechanical wave transducer mechanism comprises a pressing mechanism configured for pressing the plurality of the mechanical-wave transducers toward the interior wall of the tube prior to the transducer cylinder communicating a mechanical wave toward the interior wall of the tube and receiving reflections of mechanical waves from the interior wall of the tube.
10. The HHP of claim 6 , comprising a loudspeaker configured and operable for creating and transmitting an acoustic wave toward the inside of the tube.
11. The HHP of claim 6 , wherein said transducer cylinder comprises one or more microphones configured for receiving reflections of the acoustic wave from anomalies in the interior of the tube.
12. The HHP of claim 6 , wherein each ring has different number of mechanical wave transducers, or each ring comprise a plurality of mechanical wave transducers, or each ring is at a different axial location relative to each other.
13. The HHP of claim 6 , wherein the two or more rings are placed with a circumferential offset relative to each other.