IP Library › Granted Patent US 10,473,823
Granted Patent B2
US 10,473,823 · App. 14/407,605 · Granted Nov 12, 2019

Fine structure, optical member, antireflection film, water-repellent film, substrate for mass spectrometry, phase plate, process for producing fine structure, and process for producing antireflection film

Inventors: Kazuyuki Kuroda (Tokyo, JP); Shin Kitamura (Machida, JP); Hirokatsu Miyata (Hadano, JP); Masahiko Takahashi (Hachioji, JP); Yosuke Kanno (Tokyo, JP)
Assignee: CANON KABUSHIKI KAISHA
G02B1/118G02B1/18G02B27/0006G02B2207/107Y10T428/24355
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Quick Facts
Patent No.
US 10,473,823
App. No.
14/407,605
Granted
Nov 12, 2019
Kind
B2
Abstract

Provided are an antireflection film having a high antireflection effect and a production process therefor, an optical member excellent in antireflection effect, a water-repellent film having excellent water repellency, a substrate for mass spectrometry having high detection sensitivity, a high-accuracy phase plate, and a fine structure that can be used in the foregoing and a production process therefor. The fine structure is a structure, including multiple conical portions on a surface thereof, in which the conical portions have a mesostructure; and the mesostructure includes a structure having mesopores.

Claims (46)

1. An optical member, comprising:

a substrate; and

an antireflection film disposed on a surface of the substrate,

wherein the antireflection film comprises conical portions on a surface thereof,

wherein the conical portions comprise a mesostructure including mesopores,

wherein an inorganic material having a refractive index different from that of a material of a wall portion forming the mesopores is present inside the mesopores,

wherein a difference in refractive index between the antireflection film including the inorganic material and the substrate is smaller than a difference in refractive index between the antireflection film not including the inorganic material and the substrate, and

wherein 0.1<σ/p<0.5, where p is an average interval between tips of the conical portions adjacent to each other and σ is a standard deviation of a distribution of intervals between the tips.

2. The optical member according to claim 1 , wherein a ratio H/D is 1/2 or more, where D is a length of a bottom line of the conical portions and H is a height of the conical portions.

3. The optical member according to claim 1 , wherein the conical portions have a height of 50 nm or more.

4. The optical member according to claim 1 , wherein p is 400 nm or less.

5. The optical member according to claim 1 , wherein the inorganic material comprises titanium oxide.

6. The optical member according to claim 1 , wherein the mesopores are periodically arranged, and

wherein the mesostructure shows a diffraction peak corresponding to a structural period of 1.0 nm or more in X-ray diffraction analysis.

7. The optical member according to claim 1 , wherein the wall portion forming the mesopores is formed with silicon oxide.

8. An optical member, comprising:

a substrate; and

an antireflection film disposed on a surface of the substrate,

wherein the antireflection film comprises salient portions on a surface thereof,

wherein the salient portions have such a shape that an area of a cross section when the salient portions are cut by a plane perpendicular to a direction from a bottom of the salient portions to a tip thereof reduces along the direction,

wherein the salient portions comprise a mesostructure including mesopores,

wherein a metal element is present at the tip of the salient portions,

wherein a ratio H/D is 2.0 or more, where D is a length of a bottom line of the salient portions and H is a height of the salient portions,

wherein an inorganic material having a refractive index different from that of a material of a wall portion forming the mesopores is present inside the mesopores,

wherein a difference in refractive index between the antireflection film including the inorganic material and the substrate is smaller than a difference in refractive index between the antireflection film not including the inorganic material and the substrate, and

wherein 0.1<σ/p<0.5, where p is an average interval between tips of the salient portions adjacent to each other and σ is a standard deviation of a distribution of intervals between the tips.

9. The optical member according to claim 8 ,

wherein conical surfaces of the salient portions adjacent to each other are merged with each other, and

wherein positions where the conical surfaces are merged with each other are present in an antireflection film side with respect to the surface of the substrate, and a distance between a portion where the conical surfaces are merged with each other and the substrate is not constant.

10. The optical member according to claim 1 , wherein the mesopores have a cylindrical shape and are oriented parallel to the substrate.

11. The optical member according to claim 1 , wherein the antireflection film comprises a layer in contact with the substrate,

wherein the layer comprises the mesopores, and

wherein 0≤|na−nb|≤0.05, where na is a refractive index of the substrate and nb is an effective refractive index of the layer.

12. The optical member according to claim 1 , wherein the inorganic material has a band gap of 2.5 eV to 10 eV.

13. The optical member according to claim 1 , wherein the wall portion forming the mesopores comprises a material having a band gap of 2.5 eV to 10 eV.

14. The optical member according to claim 1 , wherein a refractive index of the inorganic material is higher than that of the material of the wall portion.

15. The optical member according to claim 1 , p is 100 nm or less.

16. The optical member according to claim 1 , wherein the mesopores, from a tip of the conical portions to a bottom portion of the conical portions, have a uniform diameter.

17. The optical member according to claim 1 , wherein the conical portions have, on a surface thereof, a protective layer having a porosity smaller than that of the conical portions.

18. The optical member according to claim 17 , wherein the protective layer comprises the inorganic material.

19. The optical member according to claim 1 , wherein conical surfaces of the conical portions adjacent to each other are merged with each other, and

wherein positions where the conical surfaces are merged each other are present in an antireflection film side with respect to the surface of the substrate, and a distance between a portion where the conical surfaces are merged with each other and the substrate is not constant.

20. The optical member according to claim 1 , wherein p and σ are determined by calculating distances between respective said tips in twenty electron microscope photographs with a field of view of 1 μm taken impartially in a region where the mesostructure has been formed.

21. The optical member according to claim 1 , wherein at least a part of the wall portion of the mesopores is chemically modified with a hydrophobic functional group.

22. The optical member according to claim 21 , wherein the at least the part of the wall portion modified with the hydrophobic functional group has a contact angle with water of greater than 90°.

23. The optical member according to claim 21 , wherein the hydrophobic functional group comprises at least one selected from the group consisting of formulae (a) to (g):

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 15, 2015
From: KURODA, KAZUYUKI; KITAMURA, SHIN; MIYATA, HIROKATSU; TAKAHASHI, MASAHIKO; KANNO, YOSUKE
To: CANON KABUSHIKI KAISHA
Reel/Frame 035644/0893 →
Priority Claims (2)
JP 2012-150232 · Jul 4, 2012 · national
JP 2013-105491 · May 17, 2013 · national
Continuity (1)
Related Publication 20150160377A1 · Jun 11, 2015
Cited By (1)
US 12,577,678