Systems and methods for the management of waste associated with processing guayule shrubs to extract rubber
Systems and methods for managing the waste associated with the extraction of rubber from guayule shrubs are provided. Also provided is a portable local sub-station for reducing the transportation costs associated with the processing of guayule shrubs for the extraction of rubber. Use of the disclosed systems, methods and/or local sub-station can reduce transportation costs, reduce processing costs and reduce the downstream processing complexity associated with the extraction of rubber from guayule shrubs.
1. A method for managing waste from the processing of guayule shrubs for the extraction of rubber, the method comprising:
utilizing harvested guayule shrubs including leaves, bark, and woody material from a harvest site;
utilizing a portable local sub-station to (1) remove at least one of the leaves and dirt from the harvested guayule shrubs thereby producing a semi-processed guayule material with a weight that is at least 10% lower than the weight of the harvested guayule shrubs and (2) chop the semi-processed guayule material into pieces having an average length of ¼″ to 4″ after removing at least one of the leaves and dirt but prior to transporting; and
transporting the semi-processed guayule material to a remote rubber extraction plant configured to produce rubber, resin and waste bagasse from the semi-processed guayule material where the waste bagasse comprises at least 60% by weight of the semi-processed guayule material wherein the remote rubber extraction plant is located greater than 10 miles from the harvest site and from the portable local sub-station.
2. The method according to claim 1 , wherein the chopping is performed by utilizing at least one of a shredder, a granulator or a hammer mill.
3. The method according to claim 1 , wherein the portable local sub-station further includes a compression machine which compresses the chopped pieces into briquettes or pellets with a density that is at least 150% higher than the uncompressed pieces prior to transporting.
4. The method according to claim 1 , wherein at least one of the portable local sub-station and remote rubber extraction plant is located within 25 miles of the harvest site.
5. The method according to claim 1 , wherein the method further comprises re-locating the portable local sub-station to the remote rubber extraction plant and processing waste bagasse into briquettes having a density that is at least 40% higher than the density of the waste bagasse.
6. The method according to claim 1 , wherein the portable local sub-station further includes at least one device selected from the group consisting of a briquetting machine, an air separator, a leaf remover, a rice polisher, a root remover, a debarker and a compression machine.
7. The method according to claim 1 , wherein the portable local sub-station further performs woody materials and bark separation from the harvested guayule shrubs thereby producing a semi-processed guayule material with a weight that is at least 20% lower than the weight of the harvested guayule shrubs.
8. The method according to claim 1 , where the method further comprises re-locating the local sub-station from a first local location that is within 5 miles of the harvest site to a second local location that is within 5 miles of a second harvest site.
9. The method of claim 1 , wherein the harvested guayule shrubs further include roots.
10. A system for managing waste from the processing of guayule shrubs for the extraction of rubber, the system comprising:
a sub-system configured to receive harvested guayule shrubs including leaves, bark, and woody material from a harvest site; and
a pre-processing sub-system comprising a portable local sub-station configured to first remove at least one of the leaves and root dirt from the harvested guayule shrubs and then chop the pre-processed guayule material into pieces having an average length of ¼″ to 4″ after removing at least one of the leaves and dirt but prior to transporting, thereby producing a semi-processed guayule material with a weight that is at least 5% lower than the weight of the harvested guayule shrubs.
11. The system according to claim 10 , wherein the pre-processing sub-system comprises a portable local sub-station located within 25 miles of the harvest site.
12. The system according to claim 11 , further comprising a transportation sub-system for transporting the semi-processed guayule material to a remote rubber extraction plant configured to produce rubber, resin and waste bagasse from the semi-processed guayule material where the waste bagasse comprises at least 60% by weight of the semi-processed guayule material wherein the remote rubber extraction plant is located greater than 10 miles from the harvest site and from the portable local sub-station.
13. The system according to claim 11 , further comprising re-locating the portable local sub-station to the remote rubber extraction plant and processing the waste bagasse into briquettes having a density that is at least 40% higher than the density of the waste bagasse.
14. The system according to claim 11 , further comprises a harvesting sub-system configured to harvest the guayule shrubs from a harvest site.
15. The system according to claim 11 wherein the portable local sub-station includes a compression machine configured to compress the pieces into briquettes or pellets with a density that is at least 40% higher than the uncompressed pieces prior to transporting.
16. The system according to claim 11 , wherein the chopping is performed by utilizing at least one of a shredder, a granulator or a hammer mill.
17. The system according to claim 11 wherein the portable local sub-station further includes at least one device selected from the group consisting of a briquetting machine, an air separator, a leaf remover, a rice polisher, a root remover, and a debarker.