IP Library Granted Patent US 9,976,235
Granted Patent B2
US 9,976,235 · App. 14/436,273 · Granted May 22, 2018

Preform and knitted tubular item having a retaining edge of a single thickness and method of producing such an item

Inventors: Gilles Garcon (Saint Vallier, FR); Laurent Massotte (Tavernay, FR)
Assignee: Hanes Operations Europe SAS
D04B1/24D02G3/385D02G3/406D04B1/10D04B1/106D04B1/26D06B1/00D06B11/00D06F7/00
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Quick Facts
Patent No.
US 9,976,235
App. No.
14/436,273
Granted
May 22, 2018
Kind
B2
Abstract

The method of producing a tubular knitted item ( 10 ), in particular a leg for a pair of tights, involves preceding the normal basic knit with a start that involves knitting, on only a portion of the needles on p first courses ( 11, 12 ) and on all of the needles on q subsequent courses ( 13, 14 ), an elastane yarn ( 21 ) covered with a water-soluble yarn ( 22 ); then, once the item has been knitted, the item undergoes an aqueous treatment, for example combined with dyeing, so as to make the water-soluble yarn ( 22 ) covering disappear, whereby the p+q courses ( 11 - 14 ) of knitted elastane that precede the normal basic knit are kept on the edge of the item.

Claims (29)

1. A method of producing a knitted tubular item on a circular knitting machine comprising a plurality of needles and one or more feeders, the method comprising:

knitting a first plurality of courses of elastane yarn covered with a water-soluble yarn using less than all of the plurality of needles;

after knitting the first plurality of courses, knitting a second plurality of courses of elastane yarn covered with a water-soluble yarn using all of the plurality of needles;

after knitting the second plurality of courses, knitting a third plurality of courses; and

once the tubular item has been knitted, applying an aqueous treatment to the first plurality of courses and the second plurality of courses in such a manner as to make the water-soluble yarn disappear, leaving a bare knitted elastane at the first plurality of courses and the second plurality of courses.

2. The method according to claim 1 , further comprising: applying a dyeing treatment to at least a portion of the knitted tubular item in a combined operation with the aqueous treatment.

3. The method according to claim 1 , wherein the aqueous treatment for making the water-soluble yarn disappear comprising washing the knitted tubular item.

4. A preform of a circularly knitted tubular item comprising:

a border region comprising a first plurality of courses followed by a second plurality of courses, each of the first plurality of courses comprising less yarn than each of the second plurality of courses; and

a body region comprising third plurality of courses,

wherein the first plurality of courses and the second plurality of courses comprise an elastane yarn covered with a water-soluble yarn.

5. A circularly knitted tubular item comprising

a border region comprising a first plurality of courses followed by a second plurality of courses, each of the first plurality of courses comprising less yarn than each of the second plurality of courses; and

a body region comprising a third plurality of courses,

wherein the first plurality of courses and the second plurality of courses consist of bare, uncovered elastane yarn.

6. The knitted tubular item according to claim 5 , wherein the elastane yarn is of a numbering less than 20 dtex.

7. The knitted tubular item according to claim 5 , wherein the elastane yarn is composed of more than 20 filaments.

8. The method according to claim 1 , wherein knitting the first plurality of courses comprises knitting at least one course using one out of every four needles.

9. The method according to claim 1 , wherein knitting the first plurality of courses further comprises knitting at least one course using one out of every two needles.

10. The method according to claim 1 , wherein the water-soluble yarn comprises a PVA yarn.

11. The method according to claim 1 , wherein the first plurality of courses comprises at least two courses, and wherein the second plurality of courses comprises at least two courses.

12. The method according to claim 1 , wherein the elastane yarn is of a numbering less than 20 dtex and is composed of more than 20 filaments.

13. The method according to claim 1 , wherein knitting the third plurality of courses comprises knitting at least one course of a yarn comprising polyamide.

14. The method according to claim 1 , wherein knitting the third plurality of courses comprises using at least a portion of the plurality of needles to implement a jersey stitch knitting pattern.

15. The preform according to claim 4 , wherein the water-soluble yarn comprises a PVA yarn.

16. The preform according to claim 4 , wherein the elastane yarn is of a numbering less than 20 dtex and is composed of more than 20 filaments.

17. The preform according to claim 4 , wherein the third plurality of courses comprises at least one course including a polyamide yarn knitted in a jersey stitch pattern.

18. The knitted tubular item according to claim 5 , wherein the elastane yarn is of a numbering less than 20 dtex and is composed of more than 20 filaments.

19. The knitted tubular item according to claim 5 , wherein the third plurality of courses comprises at least one course including a polyamide yarn knitted in a jersey stitch pattern.

Assignments (2)
CHANGE OF NAME Recorded Feb 22, 2018
From: DBAPPAREL OPERATIONS SAS
To: HANES OPERATIONS EUROPE SAS
Reel/Frame 045417/0472 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2015
From: GARCON, GILLES; MASSOTTE, LAURENT
To: DBAPPAREL OPERATIONS
Reel/Frame 035427/0162 →
Priority Claims (1)
FR 12 59871 · Oct 16, 2012 · national
Continuity (1)
Related Publication 20150275407A1 · Oct 1, 2015