PROCESSING OF CRANBERRY FOOD PRODUCT INTO ASEPTIC PACKAGING
Methods and systems for processing food products, such as a cranberry food product, are provided. A cranberry food solution may be provided and heated to a first temperature. The cranberry food solution may then be cooled to a second temperature and the processed cranberry food solution may be filled aseptically into an aseptic package. The package filled with the cranberry food solution may be then cooled to a third predetermined time so that the cranberry food solution congeals in the package.
1 . A method for processing cranberry food product, the method comprising:
providing a cranberry food solution;
heating, using a heating device, the cranberry food solution to a first predefined temperature;
cooling the cranberry food solution to a second predefined temperature for a predefined time;
filling the cooled cranberry food solution aseptically into an aseptic package; and
further cooling the package filled with the cranberry food solution to a third predetermined temperature so that the cranberry food solution congeals in the package.
2 . The method of claim 1 , wherein the heating device comprises an electromagnetic heating source.
3 . The method of claim 2 , wherein the heating device comprises a microwave generator.
4 . The method of claim 1 , further comprising:
monitoring a cooling temperature of the cranberry food solution in the package filled with the cranberry food solution;
determining if the cooling temperature reaches the second predetermined temperature;
in response to determining that the cooling temperature reaches the second predetermined temperature, holding the cranberry food solution at the second predetermined temperature for the predefined time.
5 . The method of claim 4 , further comprising:
heating the cranberry food product to a third predetermined temperature for a predetermined time after the heating step but before the cooling step.
6 . A system for processing cranberry food product, the system comprising:
a heating device configured to heat a cranberry food solution to a first predefined temperature;
a first cooling system configured to cool the cranberry food solution to a second predefined temperature for a predefined time;
a fill system configured to fill the cooled cranberry food solution aseptically into an aseptic package; and
a second cooling system configured to further cool the package filled with the cranberry food solution to a third predetermined temperature so that the cranberry food solution congeals in the package.
7 . The system of claim 6 , wherein the heating device comprises an electromagnetic heating source.
8 . The system of claim 6 , wherein the heating device comprises a microwave generator.
9 . The system of claim 6 , further comprising:
a temperature probe configured to monitor a cooling temperature of the cranberry food solution in the package filled with the cranberry food solution; and
a processor configured to determine if the cooling temperature reaches the second predetermined temperature;
wherein in response to determining that the cooling temperature reaches the second predetermined temperature, the first cooling system is configured to hold the cranberry food solution at the second predetermined temperature for the predefined time.
10 . The system of claim 9 , further comprising a plurality of temperature probes configured to measure an increase in temperature of the cranberry food solution during the heating.
11 . The system of claim 6 , wherein first cooling system comprises an aseptic surge tank configured to hold the cranberry food solution at the second predefined temperature for the predefined time.
12 . The system of claim 6 , wherein first cooling system comprises a system configured to cool the cranberry food solution from the first predefined temperature to the second predefined temperature prior to the predefined time.
13 . The system of claim 6 , further comprising:
a pump connected between the first cooling system and the heating device.