3-D PRINTER HAVING MOTION SENSORS
A three-dimensional printer including a print head for extruding a print material and a build platform for receipt the print material, the print head and the build platform each having a motion sensor for generating a position signal to a controller which compares the actual position of the print head and the build platform with a desired position of the print head and the build platform for generating an error signal to x-y axis and z-y axis translators to minimize relative motion between the print head and the build platform and unwanted positional error in an x-y printing plane.
1 . A system for printing a three-dimensional object in accordance with a specification of the object comprising:
a print head for extruding a print material;
a build platform for receipt of the print materials;
an x-y axis translator for moving at least one of the print head or the built platform in an x-y plane;
a z-axis translator for moving at least one of the print head or the build platform in a z-axis plane;
a print head sensor for monitoring the position of the print head;
a build platform sensor for monitoring the position of the build platform; and
a controller for receipt of a signal from the print head sensor and the build platform sensor which generates an error signal to the x-y axis translator and the z-axis translator to minimize unwanted positional error in the x-y plane.
2 . The system of claim 1 wherein the x-y axis translator is a stepper motor.
3 . The system of claim 1 wherein the z-axis translator is a stepper motor.
4 . The system of claim 1 wherein the print head sensor is a motion sensor.
5 . The system of claim 4 wherein the motion sensor is one of an accelerometer, optical motion sensor or piezoelectric sensor.
6 . The system of claim 1 wherein the build section sensor is a motion sensor.
7 . The system of claim 6 wherein the motion sensor is one of an accelerometer, optical motion sensor or piezoelectric sensor.
8 . A three-dimensional printer comprising:
a nozzle for dispensing print material;
a table for receipt of the print material;
means for sensing an actual x-y axis and z-axis position of the nozzle and the table;
means for comparing the actual x-y axis and z-axis position of the nozzle and the table with a desired x-axis and z-axis position of the nozzle and the table and calculating an error signal if the actual x-y axis and z-axis position and the desired x-y axis and z-axis position are not the same; and
an x-y axis controller and a z-axis controller which moves at least one of the nozzle on the table in response to the error signal.
9 . The printer of claim 8 wherein the means for sensing is a nozzle motion sensor and a table motion sensor.
10 . The printer of claim 9 wherein the nozzle motion sensor and the table motion sensor are one of an accelerometer, optical or motion sensor or piezoelectric sensor.
11 . The printer of claim 8 wherein the means for comparing is a controller adapted to provide a closed loop feedback signal to the x-y axis translator and the z-axis translator to minimize relative motion between the nozzle and the table and unwanted positional error in an x-y printing plane.
12 . The printer of claim 8 wherein the x-y axis translator and the z-axis translator are stepper motors.
13 . A three-dimensional printer comprising:
a print head with a motion sensor and a build platform with a motion sensor for monitoring the position of the print head and the build platform;
x-y axis and z-axis translators for the print head and the build platform; and
a closed loop feedback controller adapted to generate signals to the x-y axis translator and the z-y axis translator in response to motion sensor signals to minimize the relative motion between the print head and the build platform and unwanted positional error in an x-y printing plane.
14 . The printer of claim 13 wherein the motion sensor is one of an accelerometer, optical motion sensor or piezoelectric sensor.
15 . The printer of claim 13 wherein the x-y axis and z-y axis translator are stepper motors.
16 . The printer of claim 13 wherein the print head includes a nozzle.
17 . The printer of claim 13 wherein the build platform includes a table.