IP Library › Patent Application 14452345
Patent Application
App. No. 14/452,345

3-D PRINTER HAVING MOTION SENSORS

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Quick Facts
Patent No.
US None
App. No.
14/452,345
Abstract

A three-dimensional printer including a print head for extruding a print material and a build platform for receipt the print material, the print head and the build platform each having a motion sensor for generating a position signal to a controller which compares the actual position of the print head and the build platform with a desired position of the print head and the build platform for generating an error signal to x-y axis and z-y axis translators to minimize relative motion between the print head and the build platform and unwanted positional error in an x-y printing plane.

Claims (32)

1 . A system for printing a three-dimensional object in accordance with a specification of the object comprising:

a print head for extruding a print material;

a build platform for receipt of the print materials;

an x-y axis translator for moving at least one of the print head or the built platform in an x-y plane;

a z-axis translator for moving at least one of the print head or the build platform in a z-axis plane;

a print head sensor for monitoring the position of the print head;

a build platform sensor for monitoring the position of the build platform; and

a controller for receipt of a signal from the print head sensor and the build platform sensor which generates an error signal to the x-y axis translator and the z-axis translator to minimize unwanted positional error in the x-y plane.

2 . The system of claim 1 wherein the x-y axis translator is a stepper motor.

3 . The system of claim 1 wherein the z-axis translator is a stepper motor.

4 . The system of claim 1 wherein the print head sensor is a motion sensor.

5 . The system of claim 4 wherein the motion sensor is one of an accelerometer, optical motion sensor or piezoelectric sensor.

6 . The system of claim 1 wherein the build section sensor is a motion sensor.

7 . The system of claim 6 wherein the motion sensor is one of an accelerometer, optical motion sensor or piezoelectric sensor.

8 . A three-dimensional printer comprising:

a nozzle for dispensing print material;

a table for receipt of the print material;

means for sensing an actual x-y axis and z-axis position of the nozzle and the table;

means for comparing the actual x-y axis and z-axis position of the nozzle and the table with a desired x-axis and z-axis position of the nozzle and the table and calculating an error signal if the actual x-y axis and z-axis position and the desired x-y axis and z-axis position are not the same; and

an x-y axis controller and a z-axis controller which moves at least one of the nozzle on the table in response to the error signal.

9 . The printer of claim 8 wherein the means for sensing is a nozzle motion sensor and a table motion sensor.

10 . The printer of claim 9 wherein the nozzle motion sensor and the table motion sensor are one of an accelerometer, optical or motion sensor or piezoelectric sensor.

11 . The printer of claim 8 wherein the means for comparing is a controller adapted to provide a closed loop feedback signal to the x-y axis translator and the z-axis translator to minimize relative motion between the nozzle and the table and unwanted positional error in an x-y printing plane.

12 . The printer of claim 8 wherein the x-y axis translator and the z-axis translator are stepper motors.

13 . A three-dimensional printer comprising:

a print head with a motion sensor and a build platform with a motion sensor for monitoring the position of the print head and the build platform;

x-y axis and z-axis translators for the print head and the build platform; and

a closed loop feedback controller adapted to generate signals to the x-y axis translator and the z-y axis translator in response to motion sensor signals to minimize the relative motion between the print head and the build platform and unwanted positional error in an x-y printing plane.

14 . The printer of claim 13 wherein the motion sensor is one of an accelerometer, optical motion sensor or piezoelectric sensor.

15 . The printer of claim 13 wherein the x-y axis and z-y axis translator are stepper motors.

16 . The printer of claim 13 wherein the print head includes a nozzle.

17 . The printer of claim 13 wherein the build platform includes a table.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2016
From: DELAWARE CAPITAL FORMATION, INC.
To: CLOVE PARK INSURANCE COMPANY
Reel/Frame 037833/0303 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2016
From: CLOVE PARK INSURANCE COMPANY
To: CP FORMATION LLC
Reel/Frame 037833/0320 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2016
From: CP FORMATION LLC
To: OK INTERNATIONAL INC.
Reel/Frame 037833/0330 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2014
From: MARINO, KENNETH D.
To: DELAWARE CAPITAL FORMATION, INC.
Reel/Frame 033867/0031 →