Locally heated multi-zone substrate support
Embodiments of the present disclosure provide an electrostatic chuck (ESC) having azimuthal temperature control. In one embodiment, the electrostatic chuck includes an insulating base, a dielectric layer disposed on the insulating base, the dielectric layer having a substrate supporting surface, an electrode assembly disposed between the insulating base and the substrate supporting surface, and a plurality of heating elements coupled to the insulating base, the heating elements azimuthally control a temperature profile across a substrate surface.
1. An electrostatic chuck, comprising:
an insulating base;
a dielectric layer disposed on the insulating base, the dielectric layer having a substrate supporting surface;
an electrode assembly disposed between the insulating base and the substrate supporting surface; and
a plurality of heating elements coupled to the insulating base, wherein the plurality of heating elements are formed on a backside surface of the insulating base, and the heating elements are arranged in independently controllable groups of at least one or more heating elements to azimuthally control a temperature profile across a substrate surface.
2. The electrostatic chuck of claim 1 , wherein the plurality of heating elements are arranged in a grid-like configuration, a pixel-like configuration, a dot-like configuration, a polar array configuration, or a concentric configuration.
3. The electrostatic chuck of claim 1 , wherein the plurality of heating elements are in the form of discrete metal sections.
4. The electrostatic chuck of claim 1 , wherein the plurality of heating elements comprises resistive heating elements.
5. The electrostatic chuck of claim 1 , wherein the electrode assembly has at least two interleaving electrodes.
6. The electrostatic chuck of claim 5 , wherein the at least two interleaving electrodes comprises a first set of electrode fingers and a second set of electrode fingers, wherein the first set of electrode fingers generate charges with a polarity that is different from the second set of electrode fingers.
7. The electrostatic chuck of claim 1 , wherein the plurality of heating elements comprises about 40 to about 300 heating elements.
8. The electrostatic chuck of claim 1 , wherein the dielectric layer is fabricated from a glass material or a ceramic material selected from a group consisting of silicon carbide, aluminum nitride, aluminum oxide, yttrium containing materials, yttrium oxide (Y 2 O 3 ), yttrium-aluminum-garnet (YAG), titanium oxide (TiO), or titanium nitride (TiN).
9. An electrostatic chuck, comprising:
an insulating base having a first surface and a second surface opposing the first surface;
an electrode assembly formed on the first surface of the insulating base, the electrode assembly having a first electrode interleaved with a second electrode;
a plurality of heating elements formed between interleaved portions of the first and second electrodes, wherein the plurality of heating elements are formed on the second surface of the insulating base; and
an encapsulating member coupled to the electrode assembly.
10. The electrostatic chuck of claim 9 , wherein the plurality of heating elements are in the form of discrete sections.
11. The electrostatic chuck of claim 9 , wherein the plurality of heating elements comprises resistive heating elements.
12. The electrostatic chuck of claim 9 , wherein the encapsulating member is fabricated from a glass material or a ceramic material selected from a group consisting of silicon carbide, aluminum nitride, aluminum oxide, yttrium containing materials, yttrium oxide (Y 2 O 3 ), yttrium-aluminum-garnet (YAG), titanium oxide (TiO), or titanium nitride (TiN).
13. A method for fabricating an electrostatic chuck, comprising:
forming an electrode assembly on an insulating base, wherein the electrode assembly includes a first electrode interleaved with a second electrode;
forming a plurality of heating elements on a backside of the insulating base, wherein the heating elements azimuthally control a temperature profile across a substrate surface; and
forming an encapsulating member on the electrode assembly.
14. The method of claim 13 , further comprising:
bonding the insulating base to the encapsulating member to form an integral component.
15. The electrostatic chuck of claim 1 , wherein the plurality of heating elements comprises inductive heating elements.
16. The electrostatic chuck of claim 9 , wherein the plurality of heating elements comprises inductive heating elements.