IP Library Granted Patent US 9,820,388
Granted Patent B2
US 9,820,388 · App. 14/458,236 · Granted Nov 14, 2017

Printed circuit board and method for manufacturing same

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,820,388
App. No.
14/458,236
Granted
Nov 14, 2017
Kind
B2
Abstract

A PCB includes a base layer, a wiring pattern formed on a surface of the base layer, and a protecting layer formed on the wiring pattern. The protecting layer is formed by printing and solidifying an ink on the wiring pattern. The ink includes a cycloaliphatic epoxy resin, a phenoxyl resin solution, a solvent, a hardener, and an antifoaming agent.

Claims (25)

1. A PCB comprising:

a base layer;

a wiring pattern formed on a surface of the base layer; and

a protecting layer formed on the wiring pattern by printing and solidifying an ink on the wiring pattern, the ink comprising a cycloaliphatic epoxy resin, a phenoxyl resin solution, a solvent, a hardener, and an antifoaming agent, a mass percent of the cycloaliphatic epoxy resin being in a range of 28%-34%, a mass percent of the phenoxyl resin solution being in a range of 10%-20%, a mass percent of the solvent being in a range of 20%-39%, a mass percent of the hardener being in a range of 22%-26%, and a mass percent of the antifoaming agent being in a range of 0.5%-1%.

2. The PCB of claim 1 , wherein the phenoxyl resin solution is a solution with phenoxyl resin dissolved in carbitol acetate.

3. The PCB of claim 2 , wherein a mass percent of the phenoxyl resin in the phenoxyl resin solution is 40%.

4. The PCB of claim 1 , wherein the solvent is ethylene glycol monobutyl ether.

5. The PCB of claim 1 , wherein the hardener comprises a phenol aldehyde resin added thereto.

6. The PCB of claim 1 , wherein the wiring pattern comprises a conductive metal layer, a first blackening layer, and a second blackening layer, the first blackening layer and the second blackening layer are formed on two opposite surfaces of the conductive metal layer, respectively.

7. The PCB of claim 6 , further comprising an adhesive layer, the conductive metal layer being fixed connected to the base layer by the adhesive layer, and the first blackening layer be attached to the adhesive layer.

8. The PCB of claim 1 , wherein a thickness of the base layer is in a range of 25-50 microns.

9. The PCB of claim 1 , wherein a thickness of the protecting layer is in a range of 15-40 microns.

10. A method for manufacturing a PCB, comprising steps:

providing a substrate, the substrate comprising a base layer and a conductive layer;

selectively removing a portion of the conductive layer to form a wiring pattern; and

printing an ink on the wiring pattern, the ink comprising a cycloaliphatic epoxy resin, a phenoxyl resin solution, a solvent, a hardener, and an antifoaming agent;

solidifying the ink to form a protecting layer on the wiring pattern, a mass percent of the cycloaliphatic epoxy resin being in a range of 28%-34%, a mass percent of the phenoxyl resin solution being in a range of 10%-20%, a mass percent of the solvent being in a range of 20%-39%, a mass percent of the hardener being in a range of 22%-26%, and a mass percent of the antifoaming agent being in a range of 0.5%-1%.

11. The method of claim 10 , wherein the phenoxyl resin solution is a solution with phenoxyl resin dissolved in carbitol acetate.

12. The method of claim 11 , wherein a mass percent of the phenoxyl resin in the phenoxyl resin solution is 40%.

13. The method of claim 10 , wherein the solvent is ethylene glycol monobutyl ether.

14. The method of claim 10 , wherein the hardener comprises a phenol aldehyde resin added thereto.

15. The method of claim 10 , wherein the wiring pattern comprises a conductive metal layer, a first blackening layer, and a second blackening layer, the first blackening layer and the second blackening layer are formed on two opposite surfaces of the conductive metal layer, respectively.

16. The method of claim 15 , wherein the substrate comprises an adhesive layer, the conductive metal layer being fixed connected to the base layer by the adhesive layer, and the first blackening layer be attached to the adhesive layer.

17. The method of claim 10 , wherein a thickness of the base layer is in a range of 25-50 microns.

18. The method of claim 10 , wherein a thickness of the protecting layer is in a range of 15-40microns.

Assignments (4)
CHANGE OF NAME Recorded Jul 30, 2017
From: FUKUI PRECISION COMPONENT (SHENZHEN) CO., LTD.
To: AVARY HOLDING (SHENZHEN) CO., LIMITED.
Reel/Frame 043378/0038 →
CHANGE OF NAME Recorded Jul 11, 2017
From: FUKUI PRECISION COMPONENT (SHENZHEN) CO., LTD.
To: AVARY HOLDING (SHENZHEN) CO., LIMITED.
Reel/Frame 043340/0558 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2017
From: FUKUI PRECISION COMPONENT (SHENZHEN) CO., LTD.; ZHEN DING TECHNOLOGY CO., LTD.
To: FUKUI PRECISION COMPONENT (SHENZHEN) CO., LTD.; GARUDA TECHNOLOGY CO., LTD
Reel/Frame 040978/0861 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2014
From: HO, MING-JAAN; HU, XIAN-QIN; WANG, ZHI-TIAN
To: FUKUI PRECISION COMPONENT (SHENZHEN) CO., LTD.; ZHEN DING TECHNOLOGY CO., LTD.
Reel/Frame 033520/0522 →