IP Library Granted Patent US 10,716,241
Granted Patent B2
US 10,716,241 · App. 14/473,395 · Granted Jul 14, 2020

Air flow distribution system for data center server racks

Inventors: Earl Keisling (Ridgefield, CT); John Costakis (Hyde Park, NY); Gerald McDonnell (Poughquag, NY)
Assignee: INERTECH IP LLC
H05K7/20745F21V33/0092F21W2131/40
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Quick Facts
Patent No.
US 10,716,241
App. No.
14/473,395
Granted
Jul 14, 2020
Kind
B2
Abstract

An air flow distribution system for cooling server racks includes at least one server rack partially defining a hot aisle and a cold aisle, a first air foil disposed above the server rack, and a second air foil disposed above the first air foil. The first air foil and the second air foil are configured to receive air from the hot aisle, and to form turbulent wake patterns in the cold aisle partially defined by the server rack. The air flow distribution system may include a convex ceiling member above the second air foil. A corresponding method includes causing air to be directed between a first air foil disposed above a server rack and a second air foil disposed above the first air foil to form turbulent wake patterns in the cold aisle. An electrical enclosure assembly includes a receptacle and a cover member configured as an air foil.

Claims (40)

1. An air flow distribution system for cooling server racks comprising:

at least one server rack partially defining a hot aisle and a cold aisle;

a first air foil disposed above the at least one server rack;

a second air foil disposed above the first air foil; and

an electrical enclosure receptacle configured to receive at least one cable or a support member for the at least one cable for the at least one server rack,

wherein the first air foil and the second air foil are configured to receive air from the hot aisle, and to form turbulent wake patterns in the cold aisle partially defined by the at least one server rack, and

wherein the first air foil is configured and movably coupled to cover the electrical enclosure receptacle.

2. The air flow distribution system according to claim 1 , further comprising a ceiling member disposed above the second air foil.

3. The air flow distribution system according to claim 2 , wherein the first air foil, the second air foil, and the ceiling member are configured to receive air from the hot aisle and to form turbulent wake patterns in the cold aisle partially defined by the at least one server rack.

4. The air flow distribution system according to claim 3 , further comprising at least one air circulation member configured to direct air between the ceiling member and the first air foil and between the first air foil and the second air foil.

5. The air flow distribution system according to claim 2 , wherein at least a portion of the ceiling member includes a convex surface that interfaces with the air flowing from the hot aisle to the cold aisle.

6. The air flow distribution system according to claim 5 , wherein the ceiling member is disposed at least partially downstream of the second air foil.

7. The air flow distribution system according to claim 6 , wherein the first air foil includes a surface that is convex with respect to the air flow, and the second air foil includes a first surface that is concave with respect to the air flow and a second surface that is convex with respect to the air flow.

8. The air flow distribution system according to claim 1 , further comprising at least one air circulation member configured to direct air between the first air foil and the second air foil.

9. The air flow distribution system according to claim 8 , wherein the at least one air circulation member includes at least one fan.

10. The air flow distribution system according to claim 1 , wherein the first air foil is configured to rotatably move to enable access to the at least one cable or a support member for the at least one cable.

11. The air flow distribution system according to claim 10 , wherein the cable includes an electrical cable, a fiber-optic cable, or a combination of an electrical cable and a fiber-optic cable.

12. A method for distributing air flow for cooling server racks, comprising:

disposing at least one server rack at least partially defining a hot aisle and a cold aisle; and

causing air to be directed between (a) a first air foil that is disposed above the at least one server rack and is configured and movably coupled to cover an electrical enclosure receptacle configured to receive at least one cable or a support member for the at least one cable, and (b) a second air foil disposed above the first air foil,

wherein the air exiting from the first air foil and the second air foil forms turbulent wake patterns in the cold aisle at least partially defined by the at least one server rack.

13. The method for distributing air flow according to claim 12 , wherein causing the air to be directed between the first air foil and the second air foil includes causing the air to be directed between a ceiling member disposed above the second air foil and the second air foil and between the first air foil and the second air foil, and

wherein the air exiting from the ceiling member, the first air foil, and the second air foil forms turbulent wake patterns in the cold aisle partially defined by the at least one server rack.

14. The method for distributing air flow according to claim 13 , wherein the ceiling member is configured as a convex surface that interfaces with the air flowing from the hot aisle to the cold aisle,

wherein the method further comprises causing the air to be directed between the ceiling member configured as a convex surface and the second air foil and between the second air foil and the first air foil, and

wherein the air exiting from the ceiling member configured as a convex surface, the second air foil, and the first air foil forms turbulent wake patterns in the cold aisle partially defined by the at least one server rack.

15. The method for distributing air flow according to claim 12 , wherein the first air foil is further configured to rotatably move to enable access to the at least one cable or a support member for the at least one cable, and

wherein the method further comprises causing the air to be directed between the first air foil that is configured to rotatably move to enable access to the at least one cable or a support member for the at least one cable and the second air foil.

16. The method for distributing air flow according to claim 12 , wherein the cable received by the electrical enclosure receptacle includes an electrical cable, a fiber-optic cable, or a combination of an electrical cable and a fiber-optic cable.

17. An electrical enclosure assembly for at least one server rack at least partially defining a hot aisle and a cold aisle, comprising:

an electrical enclosure receptacle configured to receive at least one cable or a support member of the at least one cable;

a first air foil configured to cover the electrical enclosure receptacle; and

a second air foil disposed above the first air foil,

wherein the first air foil and the second air foil promote air flowing between the hot aisle and the cold aisle, and

wherein the first air foil is configured to rotatably move to enable access to the at least one cable or a support member of the at least one cable.

18. The electrical enclosure assembly according to claim 17 ,

wherein the first air foil and the second air foil are configured to form turbulent wake patterns in the air flowing into the cold aisle.

19. The electrical enclosure assembly according to claim 17 , further comprising an air circulation member configured to facilitate flow of air between the first air foil and the second air foil.

20. The electrical enclosure assembly according to claim 17 , further comprising a lighting enclosure assembly configured to receive at least one lighting member configured and disposed to project light, wherein at least a portion of the lighting enclosure assembly forms an extension of the air foil.

21. The electrical enclosure assembly according to claim 20 , further comprising at least one lighting member disposed in the lighting enclosure assembly.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Mar 30, 2018
From: TELL/AE LENDER, LLC
To: ALIGNED ENERGY, LLC; INERTECH IP LLC; KARBON ENGINEERING, LLC; ENERGY METRICS, LLC
Reel/Frame 045396/0553 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 17, 2014
From: INERTECH, LLC
To: INERTECH IP LLC
Reel/Frame 034647/0018 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2014
From: KEISLING, EARL; COSTAKIS, JOHN
To: INERTECH IP LLC
Reel/Frame 034437/0420 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2014
From: MCDONNELL, GERALD
To: INERTECH IP LLC
Reel/Frame 034438/0442 →
SECURITY AGREEMENT Recorded Nov 18, 2014
From: ALIGNED ENERGY, LLC; KARBON ENGINEERING, LLC; ENERGY METRICS, LLC; INERTECH IP, LLC
To: TELL/AE LENDER, LLC
Reel/Frame 034286/0726 →
Continuity (3)
Continuation PCTUS2013028475 · Feb 28, 2013
Provisional Application 61605149 · Feb 29, 2012
Related Publication 20150181770A1 · Jun 25, 2015