IP Library › Granted Patent US 9,777,116
Granted Patent B2
US 9,777,116 · App. 14/516,117 · Granted Oct 3, 2017

Porous/nanoporous PHT

Inventors: Dylan J. Boday (Tucson, AZ); Jeannette M. Garcia (San Jose, CA); James L. Hedrick (Pleasanton, CA); Rudy J. Wojtecki (San Jose, CA)
Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
C08G73/0644C08G73/065C08J9/0085C08J9/26C08K7/06C08J2201/042C08J2205/042C08J2361/20C08J2379/04
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Quick Facts
Patent No.
US 9,777,116
App. No.
14/516,117
Granted
Oct 3, 2017
Kind
B2
Abstract

Methods of forming nanoporous materials are described herein that include forming a polymer network with a chemically removable portion. The chemically removable portion may be polycarbonate polymer that is removable on application of heat or exposure to a base, or a polyhexahydrotriazine (PHT) or polyhemiaminal (PHA) polymer that is removable on exposure to an acid. The method generally includes forming a reaction mixture comprising a formaldehyde, a solvent, a primary aromatic diamine, and a diamine having a primary amino group and a secondary amino group, the secondary amino group having a base-reactive substituent, and heating the reaction mixture to a temperature of between about 50 deg C. and about 150 deg C. to form a polymer. Removing any portion of the polymer results in formation of nanoscopic pores as polymer chains are decomposed, leaving pores in the polymer matrix.

Claims (11)

1. A thermally stable polymer material comprising a porous polyhexahydrotriazine having average pore size less than about 100 nm and density less than about 1.5 g/cm 3 .

2. The thermally stable polymer material of claim 1 , further comprising carbon fibers.

3. The thermally stable polymer material of claim 1 , wherein the polyhexahydrotriazine is a material having a plurality of hexahydrotriazine units with the general structure

wherein at least one starred bond of each hexahydrotriazine unit is bonded to a hydrogen atom, and at least one starred bond of each hexahydrotriazine unit is bonded to a divalent linking group.

4. The thermally stable polymer material of claim 3 , wherein each divalent linking group has the structure

wherein L′ is a divalent linking group selected from the group consisting of —O—, —S—, —N(R′)—, —N(H)—, —R″—, and combinations thereof, wherein R′ and R″ independently comprise at least 1 carbon, and each starred bond of each divalent linking group is covalently bonded to a respective starred bond of a hexahydrotriazine unit.

5. A thermally stable polymer material comprising a porous polyhexahydrotriazine having average pore size less than about 100 nm and density less than about 1.5 g/cm 3 , wherein the thermally stable polymer comprises a plurality of hexahydrotriazine groups, a plurality of hemiaminal groups, or both.

6. The thermally stable polymer material of claim 5 , further comprising a plurality of divalent linking groups having the structure

wherein L′ is a divalent linking group selected from the group consisting of —O—, —S—, —N(R′)—, —N(H)—, —R″—, and combinations thereof, wherein R′ and R″ independently comprise at least 1 carbon, and each starred bond of each divalent linking group is covalently bonded to a hexahydrotriazine unit or a hem iaminal unit.

7. The thermally stable polymer material of claim 6 , wherein each starred bond of each divalent linking group is bonded to a nitrogen atom of a hexahydrotriazine group having the general structure

or a hemiaminal group having the general structure

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2014
From: BODAY, DYLAN J.; GARCIA, JEANNETTE M.; HEDRICK, JAMES L.; WOJTECKI, RUDY J.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 034375/0442 →
Continuity (1)
Related Publication 20160108176A1 · Apr 21, 2016