Apparatus and method for machining a workpiece
A spindle assembly for machining a cast workpiece includes a fixture that provides rotational movement to the workpiece around a fixture axis. A first spindle provides rotational movement to a cutting tool around a first spindle axis and a second spindle provides rotational movement to a second cutting tool around a second spindle axis. The first spindle axis and the second spindle axis are transverse to the fixture axis. The fixture is disposed between the first spindle and the second spindle. The pivotal movement of the fixture provides access to opposite sides of the workpiece to the first spindle and the second spindle enabling the cutting tools to simultaneously cut opposing sides of the workpiece. The first cutting tool and the second cutting tool are replaceable by a third cutting tool and a fourth cutting tool to cut an alternative or different aperture into the workpiece.
1. A method for providing a plurality of apertures in a cast wheel, comprising the steps of:
providing a first cutting tool and a second cutting tool in an opposing relationship having a fixture disposed therebetween;
mounting a cast wheel on said fixture;
pivoting said fixture on a fixture axis for reorienting the cast wheel to a position complimentary to said first cutting tool and said second cutting tool; and
cutting a plurality of apertures into opposite sides of the cast wheel with said first cutting tool and said second cutting tool by simultaneously moving said first cutting tool and said second cutting tool in opposite directions along a first axis of a Cartesian coordinate system, with said first cutting tool cutting to a depth necessary to define a first feature of each aperture simultaneously with said second cutting tool cutting to a depth necessary to define a second feature of each aperture at a location offset from said first cutting tool and moving said first cutting tool and said second cutting tool sequentially along a second axis and a third axis of the Cartesian coordinate system.
2. The method set forth in claim 1 , wherein said step of cutting a plurality of apertures is further defined by cutting a plurality of lug apertures circumferentially around said second axis.
3. The method set forth in claim 1 , wherein said step of cutting a plurality of apertures is further defined by cutting a valve stem aperture.
4. The method set forth in claim 1 , wherein said step of providing first and second cutting tools is further defined by aligning said first and second cutting tools along the first axis of the Cartesian coordinate system.
5. The method set forth in claim 1 , wherein said step of sequentially cutting a plurality of apertures into the cast wheel is further defined by cutting a first configuration with said first cutting tool and cutting a second configuration with said second cutting tool.
6. The method set forth in claim 1 , further including the step of changing said first and said second cutting tool to a third and fourth cutting tool for cutting a valve stem aperture.
7. The method set forth in claim 6 , wherein said step of changing said first and said second cutting tool is further defined by performing a single change of said first and said second cutting tool for each wheel.
8. The method set forth in claim 1 wherein said step of sequentially cutting a plurality of apertures into the cast wheel is further defined by cutting a first portion of the aperture with said first cutting tool and cutting a second portion of the aperture with said second cutting tool without reorienting the wheel.
9. The method set forth in claim 8 , wherein said step of cutting the first portion of the aperture and cutting a second portion of the aperture is further defined by cutting the first portion of the aperture into a first configuration and cutting the second portion of the aperture into a second configuration, with the first configuration being different from the second configuration.
10. The method set forth in claim 1 , further including the step of reversing a cutting sequence to cut a valve stem aperture with a third and a fourth cutting tool and then changing said third and said fourth cutting to tool to said first and said second cutting tool.