IP Library › Granted Patent US 9,472,771
Granted Patent B2
US 9,472,771 · App. 14/525,828 · Granted Oct 18, 2016

Method of making axially fluorinated-phthalocyanines with an aprotic fluoride compound

Inventors: Timothy P. Bender (Toronto, CA); Benoît H. Lessard (Toronto, CA); Trevor M. Grant (Toronto, CA)
Assignee: SABIC Global Technologies B.V.
H01L51/0078C07F5/003C07F5/069C07F7/025C07F7/30C09B47/08H01L51/0008H01L51/0046H01L51/4246Y02E10/549
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Quick Facts
Patent No.
US 9,472,771
App. No.
14/525,828
Granted
Oct 18, 2016
Kind
B2
Abstract

Disclosed is a method of making axially fluorinated metal phthalocyanines and their use in photovoltaic applications.

Claims (66)

1. A method of making an axially fluorinated metal phthalocyanine, the method comprising:

(a) obtaining a composition comprising an aprotic fluoride compound, a solvent, and a compound having the following structure:

X m Y n -MPc; and

(b) heating the composition for a sufficient period of time to produce an axially fluorinated metal phthalocyanine having the following structure:

F m Y n -MPc,

where

X and Y are each individually Cl, Br, I, or —OH,

m is 1 or 2,

n is 0 or 1,

M is a trivalent or tetravalent metal, and

Pc is a phthalocyanine,

wherein the aprotic fluoride compound has the following structure:

Z(F) o ,

 wherein Z is a group I or II metal, a tetra alkylated ammonium ion, or a tetra alkylated phosphonium ion, and o is 1 or 2.

2. The method of claim 1 , wherein Z is a group I metal selected from Cs, Rb, K, Na, or Li, or more preferably Cs, Rb, or K.

3. The method of claim 1 , wherein Z is a group II metal selected from Ba, Sr, Ca, Mg, or Be, or more preferably Ba, Sr, or Ca.

4. The method of claim 1 , wherein X is Cl, m is 1 or 2, and n is 0.

5. The method of claim 1 , wherein m is 1 and n is 1.

6. The method of claim 1 , wherein M is a Group III metal selected from the group consisting of Al, Ga, or In.

7. The method of claim 1 , wherein M is a Group IV metal selected from the group consisting of Si, Ge, or Sn.

8. The method of claim 1 , wherein the produced axially fluorinated metal phthalocyanine has the following structure:

where

R 1 , R 2 , R 3 , and R 4 are each individually a hydrogen, a hydrocarbon, or a halogen, and

p is an integer from 0 and 4.

9. The method of claim 8 , wherein R 1 to R 4 are each individually a substituted or un-substituted hydrocarbon.

10. The method of claim 9 , wherein the hydrocarbon is a methyl, ethyl, propyl, isopropyl, n-butyl, sec-butyl or tert-butyl group.

11. The method of claim 8 , wherein R 1 to R 4 are each individually a halogen selected from F, Cl, Br, or I.

12. The method of claim 1 , wherein the composition further comprises a chelating agent.

13. The method of claim 12 , wherein the chelating agent is a glycol, glycol mono ether, glycol bis ether, polyethylene glycol, polyethylene glycol mono ether, polyethylene glycol bis ether or a crown ether.

14. The method of claim 13 , wherein the crown ether is 18-crown-6 or dicyclohexyl-18-crown-6, dibenzo-18-crown-6, 15-crown-5, 12-crown-4, benzo-15-crown-5, benzo-18-crown-6, 4-aminobenzo-18-crown-6, 4 ′-nitrobenzo-15-crown-5 or the like.

15. The method of claim 1 , wherein the aprotic fluoride compound and the compound having the structure X m Y n -MPc are each partially or fully solubilized in the composition.

16. The method of claim 15 , wherein the chelating agent is partially or fully solubilized in the composition.

17. The method of claim 1 , wherein the solvent is an aprotic solvent.

18. The method of any one of claim 1 , wherein the composition is heated to a temperature of 30 to 250° C. for 1 to 600 minutes.

19. The method of claim 1 , wherein the composition in step (a) comprises 0.5 to 45% wt. of aprotic fluoride compound, and 0.1 to 50% wt. of the compound having the structure X m Y n -MPc.

20. The method of claim 1 , further comprising purifying or isolating the produced compound.

21. The method of claim 1 , wherein the composition in step (a) does not include a protic compound or does not include a protic fluoride compound or does not include an acid.

22. The method of claim 21 , wherein the protic fluoride compound is hydrogen fluoride.

23. The method of claim 1 , wherein the method does not produce hydrogen fluoride or hydrofluoric acid as a by-product or produces only trace amounts of said hydrogen fluoride or hydrochloric acid.

24. A process for making a photoactive layer on a substrate, wherein the photoactive layer comprises an axially fluorinated metal phthalocyanine, the process comprising depositing the axially fluorinated metal phthalocyanine on at least a portion of a surface of the substrate, wherein the axially fluorinated metal phthalocvanine is obtained by:

(a) obtaining a composition comprising an aprotic fluoride compound, a solvent, and a compound having the following structure:

X m Y n -MPc; and

(b) heating the composition for a sufficient period of time to produce an axially fluorinated metal phthalocyanine having the following structure:

F m Y n -MPc,

where

X and Y are each individually Cl, Br, I, or —OH,

m is 1 or 2,

n is 0 or 1,

M is a trivalent or tetravalent metal, and

Pc is a phthalocyanine,

wherein the aprotic fluoride compound has the following structure:

Z(F) o,

 wherein Z is a group I or II metal, a tetra alkylated ammonium ion, or a tetra alkylated phosphonium ion, and o is 1 or 2.

25. A composition comprising:

(a) an aprotic fluoride compound, wherein the aprotic fluoride compound has the following structure:

Z(F) o ,

wherein Z is a group I or II metal, a tetra alkylated ammonium ion, or a tetra alkylated phosphonium ion, and o is 1 or 2;

(b) a solvent; and

(c) a compound having the following structure:

X m Y n -MPc; and

where

X and Y are each individually Cl, Br, I, or —OH,

m is 1 or 2,

n is 0 or 1,

M is a trivalent or tetravalent metal, and

Pc is a phthalocyanine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2014
From: BENDER, TIMOTHY P.; LESSARD, BENOIT H.; GRANT, TREVOR M.
To: SABIC GLOBAL TECHNOLOGIES B.V.
Reel/Frame 034052/0595 →
Continuity (2)
Provisional Application 61898226 · Oct 31, 2013
Related Publication 20150118788A1 · Apr 30, 2015