IP Library Granted Patent US 9,263,392
Granted Patent B1
US 9,263,392 · App. 14/529,129 · Granted Feb 16, 2016

Semiconductor device and method for fabricating the same

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Quick Facts
Patent No.
US 9,263,392
App. No.
14/529,129
Granted
Feb 16, 2016
Kind
B1
Abstract

A method for fabricating semiconductor device is disclosed. The method includes the steps of: providing a substrate having a metal gate thereon and an interlayer dielectric (ILD) layer around the metal gate; removing part of the metal gate to form a recess; and depositing a mask layer in the recess and on the ILD layer while forming a void in the recess.

Claims (52)

1. A method for fabricating semiconductor device, comprising:

providing a substrate having a metal gate thereon and a first interlayer dielectric (ILD) layer around the metal gate;

removing part of the metal gate to form a recess; and

depositing a mask layer in the recess and on the first ILD layer while forming a void in the recess.

2. The method of claim 1 , wherein the mask layer comprises silicon nitride or silicon carbon nitride.

3. The method of claim 1 , further comprising forming a first contact plug in the mask layer and the first ILD layer.

4. The method of claim 3 , wherein the top surfaces of the mask layer and the first contact plug are coplanar.

5. The method of claim 3 , further comprising:

forming a second ILD layer on the mask layer and the first contact plug;

forming a second contact plug in the second ILD layer and contacting the first contact plug; and

forming a third contact plug in the mask layer and the second ILD layer and contacting the metal gate.

6. The method of claim 5 , wherein the top surfaces of the second contact plug, the third contact plug, and the second ILD layer are coplanar.

7. The method of claim 1 , further comprising:

forming a second ILD layer on the mask layer;

forming a first contact plug in the mask layer, the first ILD layer, and the second ILD layer; and

forming a second contact plug in the mask layer and the second ILD layer and contacting the metal gate.

8. The method of claim 7 , wherein the top surfaces of the first contact plug, the second contact plug, and the second ILD layer are coplanar.

9. The method of claim 3 , further comprising:

forming a second contact plug in the mask layer and contacting the metal gate;

forming a second ILD layer on the mask layer, the first contact plug, and the second contact plug;

forming a third contact plug in the second ILD layer and contacting the first contact plug; and

forming a fourth contact plug in the second ILD layer and contacting the second contact plug.

10. The method of claim 9 , wherein the top surfaces of the first contact plug, the second contact plug, and the mask layer are coplanar.

11. The method of claim 9 , wherein the top surfaces of the third contact plug, the fourth contact plug, and the second ILD layer are coplanar.

12. A semiconductor device, comprising:

a substrate;

a metal gate on the substrate;

a first interlayer dielectric (ILD) layer around the metal gate;

a mask layer on the metal gate and the first ILD layer; and

a void in the mask layer and above the metal gate.

13. The semiconductor device of claim 12 , wherein the mask layer comprises silicon nitride or silicon carbon nitride.

14. The semiconductor device of claim 12 , wherein the void is lower than the top surface of the first ILD layer.

15. The semiconductor device of claim 12 , further comprising a first contact plug in the mask layer and the first ILD layer.

16. The semiconductor device of claim 15 , wherein the top surfaces of the mask layer and the first contact plug are coplanar.

17. The semiconductor device of claim 15 , further comprising:

a second ILD layer on the mask layer and the first contact plug;

a second contact plug in the second ILD layer and contacting the first contact plug; and

a third contact plug in the mask layer and the second ILD layer and contacting the metal gate.

18. The semiconductor device of claim 17 , wherein the top surfaces of the second contact plug, the third contact plug, and the second ILD layer are coplanar.

19. The semiconductor device of claim 12 , further comprising:

a second ILD layer on the mask layer;

a first contact plug in the mask layer, the first ILD layer, and the second ILD layer; and

a second contact plug in the mask layer and the second ILD layer and contacting the metal gate.

20. The semiconductor device of claim 19 , wherein the top surfaces of the first contact plug, the second contact plug, and the second ILD layer are coplanar.

21. The semiconductor device of claim 15 , further comprising:

a second contact plug in the mask layer and contacting the metal gate;

a second ILD layer on the mask layer, the first contact plug, and the second contact plug;

a third contact plug in the second ILD layer and contacting the first contact plug; and

a fourth contact plug in the second ILD layer and contacting the second contact plug.

22. The semiconductor device of claim 21 , wherein the top surfaces of the first contact plug, the second contact plug, and the mask layer are coplanar.

23. The semiconductor device of claim 21 , wherein the top surfaces of the third contact plug, the fourth contact plug, and the second ILD layer are coplanar.

24. The semiconductor device of claim 12 , wherein the top surface of the mask layer is higher than the top surface of the metal gate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2021
From: UNITED MICROELECTRONICS CORPORATION
To: MARLIN SEMICONDUCTOR LIMITED
Reel/Frame 056991/0292 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2014
From: LIN, CHING-LING; HUANG, CHIH-SEN; HUNG, CHING-WEN; WU, JIA-RONG; CHANG, TSUNG-HUNG; LEE, YI-HUI; CHEN, YI-WEI
To: UNITED MICROELECTRONICS CORP.
Reel/Frame 034076/0746 →