IP Library Granted Patent US 9,714,189
Granted Patent B2
US 9,714,189 · App. 14/529,375 · Granted Jul 25, 2017

Glass compositions and fibers made therefrom

Inventor: Hong Li (Sewickley, PA)
Assignee: PPG Industries Ohio, Inc.
C03C3/095C03C3/087C03C3/112C03C3/118C03C13/00C03C13/001C03C13/06C03C2213/00
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Quick Facts
Patent No.
US 9,714,189
App. No.
14/529,375
Granted
Jul 25, 2017
Kind
B2
Abstract

Embodiments of the present invention relate to glass compositions, glass fibers formed from such compositions, and related products. In one embodiment, a glass composition comprises 58-62 weight percent SiO 2 , 14-17 weight percent Al 2 O 3 , 14-17.5 weight percent CaO, and 6-9 weight percent MgO, wherein the amount of Na 2 O is 0.09 weight percent or less.

Claims (58)

1. A glass composition comprising:

58-62 weight percent SiO 2 ;

14-17 weight percent Al 2 O 3 ;

11-17.5 weight percent CaO;

6-9 weight percent MgO;

less than 1 weight percent K 2 O;

0-1 weight percent TiO 2 ;

F 2 is present in an amount up to 0.5 weight percent; and

at least one rare earth oxide in an amount between 0.1 and 3.0 weight percent;

wherein the amount of Na 2 O is 0.09 weight percent or less, wherein the glass composition is substantially free of Li 2 O, and wherein the (Na 2 O+K 2 O+Li 2 O) content is less than 1 weight percent.

2. The glass composition of claim 1 , wherein the glass composition is substantially free of B 2 O 3 .

3. The glass composition of claim 1 , wherein the glass composition is substantially free of Na 2 O.

4. The glass composition of claim 1 , wherein the (MgO+CaO) content is greater than 21.5 weight percent.

5. The glass composition of claim 1 , wherein the CaO content is 14-17.5 weight percent.

6. The glass composition of claim 1 , further comprising at least one of As 2 O 3 , MnO, MnO 2 , Sb 2 O 3 , and SnO 2 in an amount greater than 0 weight percent.

7. The glass composition of claim 1 , further comprising MnO or MnO 2 in an amount from greater than 0 weight percent to 0.5 weight percent.

8. The glass composition of claim 1 , wherein the glass composition is fiberizable, has a liquidus temperature of less than 1250° C., and has a forming temperature of less than 1300° C., wherein the difference between the forming temperature and the liquidus temperature is at least 50° C.

9. The glass composition of claim 1 , wherein the glass composition is formed at a forming temperature less than 1280° C.

10. A glass fiber formed from the glass composition of claim 1 .

11. The glass fiber of claim 10 , wherein the glass fiber has a Young's modulus greater than 80 GPa.

12. The glass fiber of claim 10 , wherein the glass fiber has a Young's modulus greater than 85 GPa.

13. The glass fiber of claim 10 , wherein the glass fiber has a Young's modulus greater than 87 GPa.

14. A glass composition comprising:

58-62 weight percent SiO 2 ;

14-17 weight percent Al 2 O 3 ;

11-17.5 weight percent CaO;

6-9 weight percent MgO;

less than 1 weight percent K 2 O;

less than 1 weight percent Li 2 O;

0-1 weight percent TiO 2 ;

ZrO 2 is present in an amount up to 2 weight percent;

F 2 is present in an amount up to 0.5 weight percent, and

at least one rare earth oxide in an amount between 0.1 and 3.0 weight percent;

wherein the amount of Na 2 O is 0.09 weight percent or less, and wherein the (Na 2 O+K 2 O+Li 2 O) content is less than 1 weight percent.

15. The glass composition of claim 14 , wherein the glass composition is substantially free of Na 2 O.

16. The glass composition of claim 14 , wherein the (MgO+CaO) content is greater than 21.5 weight percent.

17. The glass composition of claim 14 , wherein the CaO content is 14-17.5 weight percent.

18. The glass composition of claim 14 , wherein the SiO 2 content is 60-62 weight percent.

19. The glass composition of claim 14 , wherein the glass composition is substantially free of B 2 O 3 .

20. The glass composition of claim 14 , wherein the glass composition is fiberizable, has a liquidus temperature of less than 1250° C., has a forming temperature of less than 1300° C., and wherein the difference between the forming temperature and the liquidus temperature is at least 50° C.

21. A glass fiber formed from the glass composition of claim 14 .

22. The glass fiber of claim 21 , wherein the glass fiber has a Young's modulus greater than 80 GPa.

23. A glass composition comprising:

58-62 weight percent SiO 2 ;

14-17 weight percent Al 2 O 3 ;

11-17.5 weight percent CaO;

6-9 weight percent MgO;

less than 1 weight percent K 2 O;

less than 1 weight percent Li 2 O;

0-1 weight percent TiO 2 ;

F 2 is present in an amount up to 0.5 weight percent; and

at least one rare earth oxide in an amount between 0.1 and 3.0 weight percent,

wherein the amount of Na 2 O is 0.09 weight percent or less, wherein the (Na 2 O+K 2 O+Li 2 O) content is less than 1 weight percent, and wherein the (MgO+CaO) content is greater than 21.5 weight percent.

24. The glass composition of claim 23 , wherein the CaO content is 14-17.5 weight percent.

25. The glass composition of claim 23 , wherein the SiO 2 content is 60-62 weight percent.

26. The glass composition of claim 23 , wherein the glass composition is substantially free of B 2 O 3 .

27. A glass fiber formed from the glass composition of claim 23 .

28. The glass fiber of claim 27 , wherein the glass fiber has a Young's modulus greater than 80 GPa.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2020
From: NIPPON ELECTRIC GLASS AMERICA, INC.
To: ELECTRIC GLASS FIBER AMERICA, LLC
Reel/Frame 051843/0666 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 28, 2020
From: PPG INDUSTRIES OHIO, INC.
To: NIPPON ELECTRIC GLASS AMERICA, INC.
Reel/Frame 051724/0323 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2015
From: LI, HONG
To: PPG INDUSTRIES OHIO, INC.
Reel/Frame 034840/0340 →
Continuity (4)
Continuation 13606493 · Sep 7, 2012
Provisional Application 61532840 · Sep 9, 2011
Provisional Application 61534041 · Sep 13, 2011
Related Publication 20150057143A1 · Feb 26, 2015