IP Library › Granted Patent US 9,490,345
Granted Patent B2
US 9,490,345 · App. 14/530,320 · Granted Nov 8, 2016

Semiconductor device and manufacturing method thereof

Inventors: I-Chih Chen (Tainan, TW); Fu-Tsun Tsai (Tainan, TW); Yung-Fa Lee (Tainan, TW); Ko-Min Lin (Tainan, TW); Chih-Mu Huang (Tainan, TW); Ying-Lang Wang (Tai-Chung County, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
H01L29/66636H01L21/28518H01L29/0847H01L29/165H01L29/41775H01L29/41783H01L29/665H01L29/66628H01L29/7848H01L21/26506H01L21/76814
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Quick Facts
Patent No.
US 9,490,345
App. No.
14/530,320
Granted
Nov 8, 2016
Kind
B2
Abstract

A semiconductor device includes a gate structure on a substrate; a raised source/drain region adjacent to the gate structure; and an interconnect plug on the doped region. The raised source/drain region includes a top surface being elevated from a surface of the substrate; and a doped region exposed on the top surface. The doped region includes a dopant concentration greater than any other portions of the raised source/drain region. A bottommost portion of the interconnect plug includes a width approximate to a width of the doped region.

Claims (41)

1. A semiconductor device, comprising:

a gate structure on a substrate;

a raised source/drain region adjacent to the gate structure, wherein the raised source/drain region comprises:

a top surface being elevated from a surface of the substrate; and

a doped region within the raised source/drain region and substantially coplanar with the top surface, wherein the doped region comprises a dopant concentration greater than any other portions of the raised source/drain region; and

an interconnect plug on the doped region, wherein a bottommost portion of the interconnect plug comprises a width less than a width of the doped region.

2. The semiconductor device of claim 1 , wherein the interconnect plug comprises a silicide layer contacting the top surface, and a contacting area is smaller than the top surface.

3. The semiconductor device of claim 1 , wherein the doped region comprises a surface area exposed on the top surface smaller than the top surface.

4. The semiconductor device of claim 1 , wherein the width of the doped region is about 0.1 nm to 20 nm greater than the width of the bottommost portion.

5. The semiconductor device of claim 1 , wherein the doped region comprises a thickness in a range from about 5 nm to 20 nm.

6. The semiconductor device of claim 1 , wherein the raised source/drain region further comprises:

a first silicon germanium layer at a bottom of the raised source/drain region;

a second silicon germanium layer on the first silicon germanium layer, wherein the second silicon germanium layer comprises a germanium concentration that is greater than that of the first silicon germanium layer; and

a third silicon germanium layer on the second silicon germanium layer, wherein the third silicon germanium layer comprises a germanium concentration that is greater than that of the second silicon germanium layer.

7. The semiconductor device of claim 6 , wherein the doped region is encompassed by the third silicon germanium layer.

8. The semiconductor device of claim 6 , wherein the doped region comprises a thickness in a range from about 20% to 80% of a thickness of the third silicon germanium layer.

9. A semiconductor device, comprising:

a gate structure located on a substrate;

a crystallized raised source/drain region disposed adjacent to the gate structure, wherein the crystallized raised source/drain region comprises:

a top surface above a surface of the substrate; and

an amorphized doped region within the raised source/drain region and substantially coplanar with the top surface, wherein the amorphized doped region comprises a dopant concentration higher than any other portions of the crystallized raised source/drain region; and

an interconnect plug on the amorphized doped region, wherein a contacting area between the interconnect plug and the amorphized doped region is smaller than the top surface.

10. The semiconductor device of claim 9 , wherein the interconnect plug further comprises a silicide layer at a bottommost portion and contacting the amorphized doped region.

11. The semiconductor device of claim 10 , wherein the silicide layer comprises a surface area approximate to a surface area of the amorphized doped region exposed on the top surface.

12. The semiconductor device of claim 10 , wherein the silicide layer is based on an upper portion of the amorphized doped region.

13. The semiconductor device of claim 9 , wherein the crystallized raised source/drain region comprises:

a first epitaxial-grown doped layer;

a second epitaxial-grown doped layer comprising a dopant concentration higher than that of the first epitaxial-grown doped layer; and

a third epitaxial-grown doped layer comprising a dopant concentration higher than that of the second epitaxial-grown doped layer.

14. The semiconductor device of claim 13 , wherein the dopant concentration of the amorphized doped region is about 1.5-10 times higher than the dopant concentration of the third epitaxial-grown doped layer.

15. The semiconductor device of claim 13 , wherein the amorphized doped region comprises a rectangular profile in the third epitaxial-grown doped layer.

16. The semiconductor device of claim 13 , wherein the amorphized doped region comprises a dopant material that is the same as those of the first, second and third epitaxial-grown doped layers.

17. A semiconductor device, comprising:

a gate structure on a substrate;

an epitaxial source/drain region adjacent to the gate structure, wherein the epitaxial source/drain region comprises:

a top surface being elevated from a surface of the substrate; and

a doped region within the raised source/drain region and substantially coplanar with the top surface, wherein the doped region comprises a dopant concentration greater than any other portions of the epitaxial source/drain region; and

an interconnect plug on the doped region, wherein the interconnect plug comprises a silicide region contacting the top surface.

18. The semiconductor device of claim 17 , wherein silicide region has a contacting area smaller than the top surface.

19. The semiconductor device of claim 17 , wherein the silicide region comprises a first surface area approximate to a second surface area exposed on the top surface, of the epitaxial source/drain region.

20. The semiconductor device of claim 17 , wherein the epitaxial source/drain region further comprises a tip formed under the gate structure.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 19, 2014
From: CHEN, I-CHIH; TSAI, FU-TSUN; LEE, YUNG-FA; LIN, KO-MIN; HUANG, CHIH-MU; WANG, YING-LANG
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY LTD.
Reel/Frame 034209/0029 →
Continuity (2)
Continuation In Part 14158643 · Jan 17, 2014
Related Publication 20150206946A1 · Jul 23, 2015