IP Library › Granted Patent US 10,250,182
Granted Patent B2
US 10,250,182 · App. 14/532,356 · Granted Apr 2, 2019

Micro-concentrator solar array using micro-electromechanical systems (MEMS) based reflectors

Inventors: Scott Benjamin Singer (Sherman Oaks, CA); Dimitri D. Krut (Encino, CA); Nasser H. Karam (LaCanada, CA)
Assignee: The Boeing Company
H02S20/32H01L31/0543H01L31/0547Y02E10/52
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Quick Facts
Patent No.
US 10,250,182
App. No.
14/532,356
Granted
Apr 2, 2019
Kind
B2
Abstract

A method and apparatus for focusing light onto a plurality of solar cells. The apparatus comprises a plurality of solar cells, a plurality of groups of reflectors corresponding to the plurality of solar cells, and a control module in communication with the plurality of solar cells and the plurality of groups of reflectors. The control module includes control logic for monitoring an electrical output from the plurality of solar cells and repositioning the plurality of groups of reflectors when the electrical output is below a selected threshold.

Claims (47)

1. An apparatus comprising:

a coverglass having a first side facing an outside of the apparatus and a second side facing an inside of the apparatus, wherein the first and second sides are flat;

a plurality of solar cells mounted in a first array to the coverglass on the second side;

a substrate disposed opposite the second side of the coverglass;

for each of the plurality of solar cells, a corresponding group of reflectors arranged on the substrate around a corresponding central point, wherein each group of reflectors comprises a plurality of reflectors arranged in a radially outward direction with respect to the central point, wherein the corresponding central point of any given group of reflectors is positioned to oppose a given corresponding solar cell of the first array, wherein together all groups of reflectors form a second array that corresponds to the first array; and

a control module in communication with the plurality of solar cells and all groups of reflectors, wherein the control module includes control logic for:

monitoring an electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from a current source position to the solar cell of the plurality of solar cells corresponding to the reflector,

determining whether the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below a selected threshold,

in response to a determination that the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below the selected threshold, identifying a plurality of selected source positions surrounding the current source position,

positioning all of the plurality of reflectors in the groups of reflectors for each of the plurality of selected source positions surrounding the current source position such that for each of the plurality of selected source positions surrounding the current source position each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the selected source position to the solar cell of the plurality of solar cells corresponding to the reflector,

measuring the electrical output generated by all of the plurality of solar cells with the plurality of reflectors in the groups of reflectors positioned for each of the plurality of selected source positions surrounding the current source position,

selecting the one of the plurality of selected source positions surrounding the current source position corresponding to the positions of the plurality of reflectors in the groups of reflectors for which the electrical output generated by all of the plurality of solar cells is the highest electrical output as a new current source position, and

positioning all of the plurality of reflectors in the groups of reflectors for the new current source position such that each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the new current source position to the solar cell of the plurality of solar cells corresponding to the reflector.

2. The apparatus of claim 1 , wherein the control module controls repositioning of at least one reflector in the groups of reflectors with respect to at least one axis when the electrical output generated by the plurality of solar cells is below the selected threshold.

3. The apparatus of claim 1 , wherein, for each of the groups of reflectors, the corresponding reflectors are arranged in rows that radiate from the corresponding central point.

4. The apparatus of claim 3 , wherein the plurality of solar cells are mounted to the coverglass using a plurality of interconnects.

5. The apparatus of claim 1 , wherein each reflector in the groups of reflectors is a micro-electromechanical systems based reflector.

6. The apparatus of claim 3 , wherein, for each row in the rows, a given reflector in a given row is movable to a different height relative to every other reflector in the given row.

7. A method for focusing light onto a plurality of solar cells, the method comprising:

operating an apparatus, the apparatus comprising:

a coverglass having a first side facing an outside of the apparatus and a second side facing an inside of the apparatus, wherein the first and second sides are flat;

a plurality of solar cells mounted in a first array to the coverglass on the second side;

a substrate disposed opposite the second side of the coverglass;

for each of the plurality of solar cells, a corresponding group of reflectors arranged on the substrate around a corresponding central point, wherein each group of reflectors comprises a plurality of reflectors arranged in a radially outward direction with respect to the central point, wherein the corresponding central point of any given group of reflectors is positioned to oppose a given corresponding solar cell of the first array, wherein together all groups of reflectors form a second array that corresponds to the first array; and

a control module in communication with the plurality of solar cells and all groups of reflectors, wherein the control module includes control logic for monitoring an electrical output from the plurality of solar cells and repositioning ones of groups of reflectors when the electrical output is below a selected threshold;

monitoring an electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from a current source position to the solar cell of the plurality of solar cells corresponding to the reflector;

determining whether the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below a selected threshold; and

in response to a determination that the electrical output generated by all of the plurality of solar cells with each reflector in each group of reflectors in the groups of reflectors positioned to reflect a beam of light directed from the current source position to the solar cell of the plurality of solar cells corresponding to the reflector is below the selected threshold using the control logic in the control module to:

identify a plurality of selected source positions surrounding the current source position,

position all of the plurality of reflectors in the groups of reflectors for each of the plurality of selected source positions surrounding the current source position such that for each of the plurality of selected source positions surrounding the current source position each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the selected source position to the solar cell of the plurality of solar cells corresponding to the reflector,

measure the electrical output generated by all of the plurality of solar cells with the plurality of reflectors in the groups of reflectors positioned for each of the plurality of selected source positions surrounding the current source position,

select the one of the plurality of selected source positions surrounding the current source position corresponding to the positions of the plurality of reflectors in the groups of reflectors for which the electrical output generated by all of the plurality of solar cells is the highest electrical output as a new current source position, and

position all of the plurality of reflectors in the groups of reflectors for the new current source position such that each reflector in each group of reflectors in the groups of reflectors is positioned to reflect a beam of light directed from the new current source position to the solar cell of the plurality of solar cells corresponding to the reflector.

8. The method of claim 7 further comprising:

determining whether the electrical output corresponding to the current source position is a highest electrical output when compared to a number of electrical outputs corresponding to the number of selected source positions.

9. The method of claim 8 , wherein repositioning the groups of reflectors further comprises:

responsive to a determination that the electrical output corresponding to the current source position is not the highest electrical output, setting a selected source position of the number of selected source positions for which a corresponding electrical output is the highest electrical output to be a new current source position.

10. The method of claim 7 further comprising:

reflecting the light using the groups of reflectors to focus the light onto the plurality of solar cells.

11. The method of claim 10 , wherein reflecting the light comprises:

reflecting the light using a particular group of reflectors in the groups of reflectors to focus the light onto a focal point of a corresponding solar cell of the plurality of solar cells.

12. The method of claim 7 , wherein repositioning the groups of reflectors comprises:

adjusting a voltage applied to an actuation device corresponding to at least one reflector in the groups of reflectors.

13. The apparatus of claim 1 further comprising:

a plurality of secondary lenses mounted to corresponding ones of the plurality of solar cells, the plurality of secondary lenses configured to focus light on the corresponding ones of the plurality of solar cells.

14. The method of claim 7 , wherein the apparatus further comprises a plurality of secondary lenses mounted to corresponding ones of the plurality of solar cells, and wherein the method further comprises:

focusing light on the corresponding ones of the plurality of solar cells using the plurality of secondary lenses.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2014
From: SINGER, SCOTT BENJAMIN; KRUT, DIMITRI D.; KARAM, NASSER H.
To: THE BOEING COMPANY
Reel/Frame 034099/0087 →
Continuity (2)
Continuation In Part 14186703 · Feb 21, 2014
Related Publication 20150244310A1 · Aug 27, 2015