Circuit and method of providing a stable display for eddy current instruments
View Patent ↗A rotary bolt hole eddy current inspection scanner using a differential eddy current probe, the circuitry of the scanner is embodied with a filtering circuit with three filters: FIR (Finite Impulse Response), a low pass filter, and a phase control filter (by means of a Hilbert transform). The result from a scan of a bolt hole is an output signal on an impedance plane exhibiting a “backwards 6” shape of stable size when the scanner changes its rotating rate significantly.
1. A circuitry for an eddy current inspection instrument configured to conduct eddy current inspection of abnormality of a test object, the instrument is coupled to an eddy current probe moving at a scanning speed varying in a speed range during the inspection, the circuitry comprises,
a front-end circuit for energizing the probe, receiving eddy current response, digitizing and converting the response to response signals with a range of response frequencies related to the scanning speed,
a digital processing circuit configured to process the response signals for displaying inspection result, the processing circuit further comprising a filtering circuit configured to filter the response signals from raw detected signals to processed signals, and to apply a phase change of the raw detected signals in a vicinity of 90 degrees while the filtering circuit maintains a substantially constant frequency response within the range of response frequencies, and,
wherein the digital processing circuit further comprises a direct digital synthesizer, generating a real component of a reference signal and an imaginary component of the reference signal, a first synchronous detector configured to detect the real component of the reference signal, and a second synchronous detector configured to detect the imaginary component of the reference signal.
2. The circuitry of claim 1 , wherein the frequency response is an amplitude response of the filtering circuit in response to change in frequencies of the response signals.
3. The circuitry of claim 1 , wherein the vicinity of 90 degree is in a range of 70˜110 degrees.
4. The circuitry of claim 1 , wherein the response signals coming out of the front end circuit are fed to the first detector and the second synchronous detector, generating the corresponding raw detected signals.
5. The circuitry of claim 4 , wherein the real component of the reference signal is in a form of sine waves and the imaginary component of the reference signal is in a form of cosine waves.
6. The circuitry of claim 4 , wherein the filtering circuit further comprises a low pass filter filtering the digitized signals.
7. The circuitry of claim 1 , wherein the probe is a differential probe which is devised on a rotary scanner configure to make circular or helical scan on a surface of the test object.
8. The circuitry of claim 7 , wherein the test object is a standard calibration piece having a shape of a hole or tube, the calibration piece having a standard indication with a known indication size and direction, the scanner traverses the surface of the test object with a range of rotary speed (RPM).
9. The circuitry of claim 8 , wherein the filtering circuit further comprises a infinite impulse response high pass filter and a finite impulse filter configured to provide signal with a substantially constant amplitude over the range of the response frequency make a 90 degree phase change for the signals.
10. The circuitry of claim 9 , wherein the infinite impulse response high pass filter and the finite impulse response high pass filter produces processed signals shown on an impedance plane that substantially in a shape of the “backwards 6”.
11. The circuitry of claim 10 , wherein the infinite impulse response high pass filter and the finite impulse response high pass filter are configured so that size of the “backwards 6” shown on the impedance plane is substantially constant when the scanner traverses test object surface with the range of rotary speed.
12. The circuitry of claim 8 , wherein the filtering circuit further comprises a finite impulse response high pass filter providing signal with a substantially constant amplitude over the range of the response signal frequencies and a Hilbert transform high pass filter providing phase change in a vicinity of 90 degrees for the signals.
13. The circuitry of claim 12 , wherein the finite impulse response high pass filter producing processed signals shown on an impedance plane is substantially in a shape of a “figure 8”.
14. The circuitry of claim 13 , wherein the finite impulse filter and the Hilbert transform filter producing processed signals shown in an impedance plane substantially as the shape of a “backwards 6”.
15. The circuitry of claim 14 , wherein the filtering circuit is configured so that size of the “backwards 6” shown on the impedance plane is substantially constant when the scanner traverses the surface with the range of rotary speed.
16. The circuitry of claim 15 further includes a display having a mode change allowing selection between a mode for displaying the “figure 8” and a mode for displaying the “backwards 6”.