Frame rail assemblies and interlocking frame rail systems
View Patent ↗A frame rail assembly for a boat dock structure includes a frame rail member and a removable resilient rub-rail member. The frame rail member includes a first side configured for securing the frame rail member to a side of the boat dock structure; a second side opposing the first side; a first channel extending along a length of the frame rail member; and a second channel below the first channel, the second channel extending along the length of the frame rail member. An interlocking frame rail system for boat dock structures includes a first frame rail member, a second frame rail member, and an upper connector member extending along at least a portion of a length of the first frame rail member and at least a portion of the length of a second frame rail member.
1. A frame rail assembly for a boat dock structure, the frame rail assembly comprising:
a frame rail member including an outer surface, a first side configured for securing the frame rail member to a side of the boat dock structure, a second side opposing the first side, a first channel extending along a length of the frame rail member, and a second channel below the first channel, the second channel extending along the length of the frame rail member, wherein the first and second channels are on opposite sides of the frame rail member,
wherein the first channel includes a first inner section and a first outer section, the first outer section being open at the outer surface, wherein the first outer section has a cross-sectional area larger than the outer section,
wherein the second channel includes a second inner section and a second outer section, the second outer section being open at the outer surface, wherein the second inner section has a cross-sectional area larger than the second outer section; and
a removable resilient rub-rail member projecting outward from the second side and extending along at least a portion of the length of the frame rail member and over an upper side of the frame rail member, the rub-rail member including a first coupling member having a cross-section shaped complementarily to a cross-section of the first channel located on the opposite side from the second channel of the frame rail member and extending through the first channel of the frame rail member in engagement therewith, and a second coupling member having a cross-section shaped complementarily to a cross-section of the second channel and extending through the second channel in engagement therewith, wherein:
the cross-sections of the first coupling member and the second coupling member are sized and shaped such that the first coupling member and the second coupling member are limited to longitudinal insertion into and removal from the first channel and the second channel, respectively; and
the first channel is located on the first side of the frame rail member such that a section of the rub-rail member is adjacent to the first side of the frame rail member.
2. The frame rail assembly of claim 1 , wherein the rub-rail member comprises an outer bumper shell projecting outward from the second side, and an inner rib disposed inside the outer bumper shell but not attached to the outer bumper shell, and configured for supporting the outer bumper shell upon heavy impact, the inner rib being oriented so as to be less deformable than the outer bumper shell.
3. A frame rail assembly for a boat dock structure, the frame rail assembly comprising:
a frame rail member including an outer surface, a first side configured for securing the frame rail member to a side of the boat dock structure by fasteners or welding; a second side opposing the first side; a first channel extending along a length of the frame rail member; and a second channel below the first channel, the second channel extending along the length of the frame rail member, wherein the first and second channels are on opposite sides of the frame rail member,
wherein the first channel includes a first inner section and a first outer section, the first outer section being open at the outer surface, wherein the first outer section has a cross-sectional area larger than the outer section,
wherein the second channel includes a second inner section and a second outer section, the second outer section being open at the outer surface, wherein the second inner section has a cross-sectional area larger than the second outer section; and
a removable resilient rub-rail member projecting outward from the second side and extending along at least a portion of the length of the frame rail member and over an upper side of the frame rail member, the rub-rail member including a first coupling member having a cross-section shaped complementarily to a cross-section of the first channel located on the opposite side from the second channel of the frame rail member, and extending through the first channel of the frame rail member in engagement therewith, and a second coupling member having a cross-section shaped complementarily to a cross-section of the second channel and extending through the second channel in engagement therewith;
wherein the cross-sections of the first coupling member and the second coupling member are sized and shaped such that the first coupling member and the second coupling member are limited to longitudinal insertion into and removal from the first channel and the second channel, respectively.
4. The frame rail assembly of claim 3 , wherein the rub-rail member comprises an outer bumper shell projecting outward from the second side, and an inner rib disposed inside the outer bumper shell but not attached to the outer bumper shell, and configured for supporting the outer bumper shell upon heavy impact, the inner rib being oriented so as to be less deformable than the outer bumper shell.