IP Library › Granted Patent US 9,299,814
Granted Patent B2
US 9,299,814 · App. 14/557,915 · Granted Mar 29, 2016

Manufacturing method of the semiconductor device

Inventor: Shunpei Yamazaki (Setagaya, JP)
Assignee: Semiconductor Energy Laboratory Co., Ltd.
H01L29/66969H01L21/02554H01L21/02565H01L21/02631H01L21/477H01L29/7869H01L29/78648
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Quick Facts
Patent No.
US 9,299,814
App. No.
14/557,915
Granted
Mar 29, 2016
Kind
B2
Abstract

The semiconductor device is manufactured through the following steps: after first heat treatment is performed on an oxide semiconductor film, the oxide semiconductor film is processed to form an oxide semiconductor layer; immediately after that, side walls of the oxide semiconductor layer are covered with an insulating oxide; and in second heat treatment, the side surfaces of the oxide semiconductor layer are prevented from being exposed to a vacuum and defects (oxygen deficiency) in the oxide semiconductor layer are reduced.

Claims (46)

1. A method for manufacturing a semiconductor device, comprising the steps of:

forming a first insulating film over a substrate;

forming an oxide semiconductor film over and in contact with the first insulating film;

performing a first heat treatment to the oxide semiconductor film;

patterning the oxide semiconductor film after performing the first heat treatment to form an oxide semiconductor layer that includes a region comprising c-axis-aligned crystalline oxide semiconductor that is a non-single-crystal oxide material;

forming a second insulating film covering the oxide semiconductor layer; and

performing a second heat treatment to the oxide semiconductor layer after forming the second insulating film,

wherein a part of oxygen in the first insulating film is desorbed during the first heat treatment, and

wherein a part of the desorbed oxygen is supplied to the oxide semiconductor film.

2. The method according to claim 1 , wherein the first insulating film is formed using an insulating oxide containing more oxygen than oxygen in a stoichiometric proportion.

3. The method according to claim 1 , wherein the first heat treatment is performed by a heat treatment on the substrate.

4. The method according to claim 1 , wherein a concentration of hydrogen in the oxide semiconductor film is lowered after performing the first heat treatment.

5. The method according to claim 1 , further comprising the step of forming a first conductive layer and a second conductive layer over the first insulating film, wherein each of the first conductive layer and the second conductive layer is a metal film having a thickness ranging from 100 nm to 300 nm.

6. A method for manufacturing a semiconductor device, comprising the steps of:

forming a first insulating film over a substrate;

forming an oxide semiconductor film over and in contact with the first insulating film;

patterning the oxide semiconductor film to form an oxide semiconductor layer that includes a region comprising c-axis-aligned crystalline oxide semiconductor that is a non-single-crystal oxide material;

forming a second insulating film covering the oxide semiconductor layer; and

performing a second heat treatment to the oxide semiconductor layer after forming the second insulating film,

wherein a part of oxygen in the second insulating film is desorbed during the second heat treatment, and

wherein a part of the desorbed oxygen is supplied to the oxide semiconductor layer.

7. The method according to claim 6 , further comprising the step of performing a first heat treatment to the oxide semiconductor film before the patterning the oxide semiconductor film.

8. The method according to claim 7 ,

wherein a part of oxygen in the first insulating film is desorbed during the first heat treatment, and

wherein a part of the desorbed oxygen is supplied to the oxide semiconductor film.

9. The method according to claim 6 , wherein the first insulating film is formed using an insulating oxide containing more oxygen than oxygen in a stoichiometric proportion.

10. The method according to claim 7 , wherein the first heat treatment is performed by a heat treatment on the substrate.

11. The method according to claim 7 , wherein a concentration of hydrogen in the oxide semiconductor film is lowered after performing the first heat treatment.

12. The method according to claim 6 , further comprising the step of forming a first conductive layer and a second conductive layer over the first insulating film, wherein each of the first conductive layer and the second conductive layer is a metal film having a thickness ranging from 100 nm to 300 nm.

13. A method for manufacturing a semiconductor device, comprising the steps of:

forming a first insulating film over a substrate;

forming an oxide semiconductor film over and in contact with the first insulating film;

patterning the oxide semiconductor film to form an oxide semiconductor layer that includes a region comprising c-axis-aligned crystalline oxide semiconductor that is a non-single-crystal oxide material;

forming a second insulating film covering the oxide semiconductor layer;

forming a third insulating film covering the second insulating film;

performing a second heat treatment to the oxide semiconductor layer after forming the third insulating film,

wherein a part of oxygen in the third insulating film is desorbed during the second heat treatment, and

wherein a part of the desorbed oxygen is supplied to the oxide semiconductor layer.

14. The method according to claim 13 , further comprising the step of performing a first heat treatment to the oxide semiconductor film before the patterning the oxide semiconductor film.

15. The method according to claim 14 ,

wherein a part of oxygen in the first insulating film is desorbed during the first heat treatment, and

wherein a part of the desorbed oxygen is supplied to the oxide semiconductor film.

16. The method according to claim 14 , wherein the first insulating film is formed using an insulating oxide containing more oxygen than oxygen in a stoichiometric proportion.

17. The method according to claim 14 , wherein the first heat treatment is performed by a heat treatment on the substrate.

18. The method according to claim 14 , wherein a concentration of hydrogen in the oxide semiconductor film is lowered after performing the first heat treatment.

19. The method according to claim 13 , further comprising the step of forming a first conductive layer and a second conductive layer over the first insulating film, wherein each of the first conductive layer and the second conductive layer is a metal film having a thickness ranging from 100 nm to 300 nm.

Priority Claims (1)
JP 2011-004422 · Jan 12, 2011 · national
Continuity (2)
Continuation 13345903 · Jan 9, 2012
Related Publication 20150087112A1 · Mar 26, 2015