Air conditioning condensate treatment system
View Patent ↗A condensate treatment system includes a housing attached to an A/C condensate drain line having a biocide received within an interior chamber. A load cell continuously measures the weight of biocide in the interior chamber in order to calculate a remaining amount. A control unit is in communication with the load cell and various sensors for monitoring operational variables associated with the condensate system. The control unit has Wi-Fi capability to allow the sensor readings and the remaining amount of biocide to be accessed wirelessly from a supervisor's remote computer or smart phone. If the control unit detects rising condensate levels in the drip pan or the housing, it disables the air conditioner to prevent an overflow.
1. A condensate treatment system for an air conditioner comprising:
a housing coupled with a condensate drain line exiting an air handler, said housing having an interior chamber in fluid communication with said drain line;
a biocide received within said interior chamber;
a load cell within said interior chamber, said load cell having a load-bearing member that supports said biocide to measure an amount of biocide within said interior chamber;
a means for wireless sly informing a remote user of the amount of biocide within said interior chamber, wherein said means for wirelessly informing a remote user of the amount of biocide within said interior chamber comprises a controller in communication with said load cell, said controller having a wireless communication processor for wirelessly transmitting a measurement from said load cell to a remote electronic device;
a humidity sensor in communication with said controller;
an infrared thermometer proximal the air handler and in communication with said controller.
2. The condensate treatment system according to claim 1 further comprising an atmospheric pressure sensor, proximal the air handler and in communication with said controller.
3. The condensate treatment system according to claim 1 further comprising a flow meter on said drain line and in communication with said controller for notifying a remote user of a condensate flow rate through said condensate line.
4. The condensate treatment system according to claim 1 further comprising a first fluid-level indicator in the interior chamber of said housing for measuring a first level of residual condensate in said interior chamber, said first fluid-level indicator in communication with said controller, said controller in communication with an air conditioner power source for disabling said air conditioner upon said first level of residual condensate exceeding a predetermined level.
5. The condensate treatment system according to claim 4 further comprising a second fluid-level indicator in an air-handler drip pan for measuring a second level of residual condensate in said drip pan, said second fluid-level indicator in communication with said controller, said controller in communication with the air conditioner power source for disabling said air conditioner upon said second level of residual condensate exceeding a predetermined level.
6. The condensate treatment system according to claim 1 further comprising an outdoor thermometer in communication with said controller, said controller comparing said outdoor temperature with a measurement received from said infrared thermometer to monitor operating conditions near the air handler.
7. The condensate treatment system according to claim 1 wherein said controller is mounted on an outer wall of said housing.
8. A condensate treatment system for an air conditioner comprising:
a housing coupled with a condensate drain line exiting an air handler, said housing having an interior chamber in fluid communication with said drain line;
a biocide received within said interior chamber;
a load cell within said interior chamber, said load cell having a load-bearing member that supports said biocide to measure an amount of biocide within said interior chamber;
a means for wireless sly informing a remote user of the amount of biocide within said interior chamber, wherein said means for wirelessly informing a remote user of the amount of biocide within said interior chamber comprises a controller in communication with said load cell, said controller having a wireless communication processor for wirelessly transmitting a measurement from said load cell to a remote electronic device;
a humidity sensor in communication with said controller;
an atmospheric pressure sensor, proximal the air handler and in communication with said controller.
9. An air conditioning condensate treatment system comprising:
an air conditioner including air handler wherein warm air is cooled by a refrigerant;
a drip pan below said refrigerant for collecting condensate;
a drain line connected to said drip pan for transferring the condensate to a waste source;
a housing having an interior chamber in fluid communication with said condensate drain line;
a biocide received within said interior chamber;
a means for disabling said air conditioner when a condensate level in either of said drip pan and said interior chamber exceeds a predetermined threshold;
a measuring means for determining an amount of said biocide in said interior chamber;
a means for wirelessly informing a remote user of the amount of said biocide in said interior chamber, wherein said means for wirelessly informing a remote user of the amount of said biocide in said interior chamber comprises a controller in communication with said measuring means, said controller having a Wi-Fi processor for wirelessly transmitting a reading from said measuring means to a remote electronic device;
said controller further including a camera interface for visually recording a surrounding area or equipment.
10. The air conditioning condensate treatment system according to claim 9 wherein said means for disabling said air conditioner when a condensate level in either of said drip pan and said interior chamber exceeds a predetermined threshold comprises:
a first fluid-level indicator in said drip pan;
a second fluid-level indicator in said interior chamber;
said controller electrically connected to said first fluid-level indicator, said second fluid-level indicator and said air conditioner.
11. The condensate treatment system according to claim 9 further comprising a sensor in communication with said controller for measuring a critical parameter associated with said air conditioner.
12. The condensate treatment system according to claim 11 wherein said sensor is selected from the group consisting of:
a pressure sensor;
a humidity sensor;
a temperature sensor; and
a condensate flow-rate sensor mounted on said drain line.