IP Library Granted Patent US 10,074,755
Granted Patent B2
US 10,074,755 · App. 14/563,867 · Granted Sep 11, 2018

High efficiency solar panel

Inventors: Bobby Yang (Los Altos Hills, CA); Peter P. Nguyen (San Jose, CA); Jiunn Benjamin Heng (San Jose, CA); Anand J. Reddy (Castro Valley, CA); Zheng Xu (Pleasanton, CA)
Assignee: Tesla, Inc.
H01L31/022433H01L31/042H01L31/0504H01L31/0747H01L2933/0033Y02E10/50
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Quick Facts
Patent No.
US 10,074,755
App. No.
14/563,867
Granted
Sep 11, 2018
Kind
B2
Abstract

One embodiment of the present invention provides a solar panel. The solar panel includes a plurality of subsets of solar cells. The solar cells in a subset are coupled in series, and the subsets of solar cells are coupled in parallel. The number of solar cells in a respective subset is sufficiently large such that the output voltage of the solar panel is substantially the same as an output voltage of a conventional solar panel with all of its substantially square shaped solar cells coupled in series.

Claims (18)

1. A solar panel, comprising:

a plurality of solar cell strips arranged into m subsets, wherein m is an integer greater than one;

wherein a respective solar cell strip has a rectangular shape with a long edge and a short edge, and wherein a length of the long edge is substantially m times that of the short edge,

wherein solar cell strips in a respective subset are electrically coupled in series; and

wherein the m subsets of solar cell strips are electrically coupled in parallel.

2. The solar panel of claim 1 , wherein the solar cell strip is obtained by dividing a substantially square shaped solar cell into three pieces.

3. The solar panel of claim 1 , wherein a respective subset comprises solar cell strips obtained by dividing n substantially square shaped solar cells into m×n strips, with each substantially square shaped solar cell being divided into m strips.

4. The solar panel of claim 1 , wherein the solar cell strip is a double-sided tunneling heterojunction photovoltaic structure, which includes:

a base layer;

first and second quantum tunneling barrier (QTB) layers deposited on both surfaces of the base layer;

an amorphous silicon emitter layer; and

an amorphous silicon surface field layer;

wherein the solar cell can absorb light from both surfaces.

5. The solar panel of claim 1 , wherein the solar cell strip comprises a first metal grid on a first side and a second metal grid on a second side, wherein the first metal grid comprises a first edge busbar located at an edge on the first side, and wherein the second metal grid comprises a second edge busbar located at an opposite edge on the second side of the solar cell.

6. The solar panel of claim 5 , wherein the first metal grid and the second metal grid comprises an electroplated Cu layer.

7. The solar panel of claim 5 , wherein two adjacent solar cell strips in a subset are positioned such that a first edge busbar of one solar cell strip is in direct contact with a second edge busbar of the other solar cell strip, thereby facilitating a serial connection between the two adjacent solar cell strips and eliminating uncovered space there between.

8. The solar panel of claim 1 , wherein the solar cell strips in a respective subset form a U-shaped string.

9. The solar panel of claim 1 , wherein the solar cell strips in the respective subset are physically coupled.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
MERGER AND CHANGE OF NAME Recorded Jan 22, 2016
From: SILEVO, INC.; SUNFLOWER ACQUISITION LLC
To: SILEVO, LLC
Reel/Frame 037557/0398 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2015
From: SILEVO LLC
To: SOLARCITY CORPORATION
Reel/Frame 035559/0179 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2014
From: YANG, BOBBY; NGUYEN, PETER P.; HENG, JIUNN BENJAMIN; REDDY, ANAND J.; XU, ZHENG
To: SILEVO, INC.
Reel/Frame 034455/0801 →
Continuity (5)
Continuation In Part 14510008 · Oct 8, 2014
Continuation In Part 14153608 · Jan 13, 2014
Provisional Application 62075134 · Nov 4, 2014
Provisional Application 61751733 · Jan 11, 2013
Related Publication 20150090314A1 · Apr 2, 2015
Cited By (1)
US 12,683,544