IP Library Granted Patent US 9,627,199
Granted Patent B2
US 9,627,199 · App. 14/568,576 · Granted Apr 18, 2017

Methods of fabricating micro- and nanostructure arrays and structures formed therefrom

Inventors: Abhishek Motayed (Rockville, MD); Sergiy Krylyuk (Gaithersburg, MD); Albert V. Davydov (North Potomac, MD); Matthew King (Linthicum, MD); Jong-Yoon Ha (Gaithersburg, MD)
Assignees: University of Maryland, College Park; Northrop Grumman Systems Corporation; The United States of America, as represented by the Secretary of Commerce, National Institute of Standards and Technology
H01L21/0259H01L21/02433H01L33/007H01L21/0237H01L21/0254H01L21/0257H01L21/0262H01L21/02381H01L21/02458H01L21/02639H01L21/3065H01L21/30612H01L21/30617H01L21/30621H01L33/18H01L33/32
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Quick Facts
Patent No.
US 9,627,199
App. No.
14/568,576
Granted
Apr 18, 2017
Kind
B2
Abstract

Methods of fabricating micro- and nanostructures comprise top-down etching of lithographically patterned GaN layer to form an array of micro- or nanopillar structures, followed by selective growth of GaN shells over the pillar structures via selective epitaxy. Also provided are methods of forming micro- and nanodisk structures and microstructures formed from thereby.

Claims (21)

1. A method of fabricating an array of microstructures, comprising the steps of:

providing an epilayer of gallium nitride (GaN) grown on a substrate;

etching an array of GaN pillars in said epilayer; and

growing GaN shells on said etched array of GaN pillars to form core-shell structures via selective epitaxy, wherein a first portion of said GaN shells are doped with a first material, and a second portion of said GaN shells are doped with a second material different than said first material.

2. The method of claim 1 , wherein said substrate comprises a material selected from the group consisting of sapphire, silicon, gallium arsenide, and silicon carbide.

3. The method of claim 1 , wherein said substrate further comprises a buffer layer intermediate a base layer and said GaN epilayer.

4. The method of claim 3 , wherein said buffer layer comprises at least one of aluminum nitride (AlN) and aluminum gallium nitride (AlGaN).

5. The method of claim 1 , wherein a least a portion of said GaN pillars are doped with silicon, magnesium, zinc, or iron.

6. The method of claim 1 , wherein at least a portion of said GaN shells are doped with silicon, magnesium, zinc, or iron.

7. The method of claim 1 , wherein said first portion of said GaN shells have a first chemical composition, and said second portion of said GaN shells have a second chemical composition different than said first chemical composition.

8. The method of claim 7 , wherein said first and second portions of said GaN shells are sequentially grown on said etched array of GaN pillars.

9. The method of claim 1 , wherein said etching step comprises inductively coupled plasma (ICP) etching.

10. The method of claim 9 , comprising the further step of chemically etching said ICP etched array of pillars.

11. The method of claim 10 , wherein said chemically etching step comprises hot phosphoric acid etching.

12. The method of claim 10 , wherein said chemically etching step comprises etching in a solution comprising potassium hydroxide (KOH).

13. The method of claim 1 , wherein said selective epitaxy is hydride vapor phase epitaxy (HVPE).

14. The method of claim 13 , wherein said HVPE utilizes at least one of ammonia, nitrogen, or hydrogen chloride gas.

15. The method of claim 13 , wherein said HVPE is conducted at a temperature of between about 850° C. and about 1150° C.

16. The method of claim 13 , wherein said HVPE is conducted at a pressure between about 10 Torr and about 760 Torr.

17. The method of claim 1 , wherein said core-shell structures have inclined {1-101} sidewalls.

18. The method of claim 1 , wherein said core-shell structures have vertical {1-100} sidewalls.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 6, 2017
From: DAVYDOV, ALBERT
To: GOVERNMENT OF THE UNITED STATES OF AMERICA, AS REPRESENTED BY THE SECRETARY OF COMMERCE
Reel/Frame 041476/0542 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2015
From: KRYLYUK, SERGIY; MOTAYED, ABHISHEK; HA, JONG-YOON
To: UNIVERSITY OF MARYLAND, COLLEGE PARK
Reel/Frame 034982/0013 →
CONFIRMATORY LICENSE Recorded Jan 2, 2015
From: UNIVERSITY OF MARYLAND
To: DEFENSE THREAT REDUCTION AGENCY; DEPT. OF DEFENSE; UNITED STATES GOVERNMENT
Reel/Frame 034719/0314 →
Continuity (2)
Provisional Application 61915877 · Dec 13, 2013
Related Publication 20150170901A1 · Jun 18, 2015